340-0579/01 – Plastics in Machines Design (PvKS)

Gurantor departmentDepartment of Machine and Industrial DesignCredits4
Subject guarantordoc. Dr. Ing. Ladislav KovářSubject version guarantordoc. Dr. Ing. Ladislav Kovář
Study levelundergraduate or graduateRequirementCompulsory
Year1Semestersummer
Study languageCzech
Year of introduction2020/2021Year of cancellation
Intended for the facultiesFSIntended for study typesFollow-up Master
Instruction secured by
LoginNameTuitorTeacher giving lectures
KOV12 doc. Dr. Ing. Ladislav Kovář
Extent of instruction for forms of study
Form of studyWay of compl.Extent
Full-time Graded credit 2+2
Part-time Graded credit 11+5

Subject aims expressed by acquired skills and competences

The aim of study of the subject is to increase student´s knowledge about the use of plastics in general mechanical engineering as well as in design (construction) of cars. Students will learn about: • problems of designing a plastic products (design optimization from the view of production and assembly) • selected properties of plastic materials in terms of design, • temperature, strength and tolerance analysis, simulations and testing, • early planning tools of quality of plastic products • industrial design and ergonomics. On examples of selected products for the automotive industry (headlights and tail lamps) they will learn about the contexts and demands of related disciplines such as optics and electronics. They will acquire knowledge of principles and professional terminology from the perspective of the automotive industry.

Teaching methods

Lectures
Tutorials
Other activities

Summary

By studying of this subject students will learn about design and testing principles used in the designing of various parts made of plastics,tools of early quality planning tools and product eligibility including the principles of industrial design in the context of ergonomic requirements and the overall expediency and product eligibility. On examples of selected products for the automotive industry will be demonstrated context and demands of related disciplines such as optics and electronics.

Compulsory literature:

Teaching materials of Hella Autotechnik. http://www.mmspektrum.com/clan HELLA KGAA HUECK & CO. Hella | Homepage [online]. [2014] [cit. 2014-01-07]. available from: http://www.hella.com/hella-com/index.html?rdeLocaleAttr=en ŘEHULKA Z.: Konstrukce výlisků z plastů a forem pro zpracování plastů. Sekurkon s.r.o. 2008. 228s. ISBN 978-80-86604-36-7. ksp.tul.cz [online]. [cit.26.01.2018]. Část II. - zpracování plastů. Dostupné z: < http://www.ksp.tul.cz/cz/kpt/obsah/vyuka/skripta_tkp/> fsiforum.cz [online]. [cit.26.01.2018].

Recommended literature:

http://www.hella.com/hella-resources/caravan.html HELLA KGAA HUECK & CO. Hella | Bus [online]. [2014] [cit. 2014-01-07]. available from: http://www.hella.com/hella-resources/bus.html CAMPO, E. The complete part design handbook: for injection molding of thermoplastics. Munich: Hanser Publishers, c2006, 870 s. ISBN 1-56990-375-1. OSSWALD, Tim A, Lih-Sheng TURNG a Paul J GRAMANN. Injection molding handbook. 2nd ed. Munich: Carl Hanser Publishers, c2008, 764 s. ISBN 978-1-56990-420-6. BEAUMONT, J.P., R. NAGEL and R. SHERMAN. Successful Injection Molding : Process, Design, and Simulation. Munich : Hanser, 2002. 362 s., 1 CD. ISBN 3-446-19433-9, ISBN 1-56990-291-7. STAUBER, R. a L. VOLLRATH. Plastics in automotive engineering: exterior applications. 1st ed. Munich: Hanser Publishers, 2007, 407 s. ISBN 978-1-56990-406-0.

Way of continuous check of knowledge in the course of semester

Regular control and consultation regarding the elaboration of the assigned topic of the semester work. Submission, presentation and defense of semestral work.

E-learning

https://lms.vsb.cz/

Other requirements

Additional requirements for students are not required.

Prerequisities

Subject has no prerequisities.

Co-requisities

Subject has no co-requisities.

Subject syllabus:

1. Design - 2D/3D modelling, listings. 2. Design - optimization construction from look production and final-assembly line. 3. Design - robust design, standard part. 4. Problems plastic material - polymers, classification, properties, use. 5. Problems plastic material - injection technology, simulation filling tools (hollows) material. 6. Problems plastic material - types and design of tools. 7. Problems plastic material - materials for polymers, decorative defects. 8. Bases optometrists - legislative requirements, light source, certification and homologation. 9. Bases electronics for headlamp and rear associated lamp, LED technology, fieldbus diagnostics. 10. Simulation, qualification product and testing procedure - thermal, solidity and tolerant analyses, kinematics. 11. Simulation, qualification product and testing procedure - optimisation, 3D metering, plan for check draft plus news from testing procedure. 12. Tools well-timed qualities planning - tools of qualities, analysis possible defects, their causes and consequences. 13. Tools well-timed qualities planning - benchmarking, brainstorming, DMAIC. 14. Industrial design (ergonomy, stylistics designs, visualization …).

Conditions for subject completion

Full-time form (validity from: 2020/2021 Winter semester)
Task nameType of taskMax. number of points
(act. for subtasks)
Min. number of points
Graded credit Graded credit 100  51
Mandatory attendence parzicipation: minimum active participation in seminars is 80%

Show history

Occurrence in study plans

Academic yearProgrammeField of studySpec.ZaměřeníFormStudy language Tut. centreYearWSType of duty
2022/2023 (N0715A270037) Engineering Design (S01) Transport and process equipment P Czech Ostrava 1 Compulsory study plan
2022/2023 (N0715A270037) Engineering Design (S01) Transport and process equipment K Czech Ostrava 1 Compulsory study plan
2022/2023 (N0715A270037) Engineering Design (S02) Production Machines and Design P Czech Ostrava 1 Compulsory study plan
2022/2023 (N0715A270037) Engineering Design (S02) Production Machines and Design K Czech Ostrava 1 Compulsory study plan
2022/2023 (N0715A270037) Engineering Design (S03) Engineering Diagnostics P Czech Ostrava 1 Compulsory study plan
2022/2023 (N0715A270037) Engineering Design (S03) Engineering Diagnostics K Czech Ostrava 1 Compulsory study plan
2022/2023 (N0715A270037) Engineering Design (S04) Earthwork and Building Machines P Czech Ostrava 1 Compulsory study plan
2022/2023 (N0715A270037) Engineering Design (S04) Earthwork and Building Machines K Czech Ostrava 1 Compulsory study plan
2022/2023 (N0715A270037) Engineering Design (S05) Design of industrial products P Czech Ostrava 1 Compulsory study plan
2022/2023 (N0715A270037) Engineering Design (S05) Design of industrial products K Czech Ostrava 1 Compulsory study plan
2022/2023 (N0715A270037) Engineering Design (S06) Construction of Mechanical Parts P Czech Ostrava 1 Compulsory study plan
2021/2022 (N0715A270037) Engineering Design (S06) Construction of Mechanical Parts P Czech Ostrava 1 Compulsory study plan
2021/2022 (N0715A270037) Engineering Design (S03) Engineering Diagnostics K Czech Ostrava 1 Compulsory study plan
2021/2022 (N0715A270037) Engineering Design (S01) Transport and process equipment P Czech Ostrava 1 Compulsory study plan
2021/2022 (N0715A270037) Engineering Design (S04) Earthwork and Building Machines K Czech Ostrava 1 Compulsory study plan
2021/2022 (N0715A270037) Engineering Design (S02) Production Machines and Design P Czech Ostrava 1 Compulsory study plan
2021/2022 (N0715A270037) Engineering Design (S05) Design of industrial products P Czech Ostrava 1 Compulsory study plan
2021/2022 (N0715A270037) Engineering Design (S01) Transport and process equipment K Czech Ostrava 1 Compulsory study plan
2021/2022 (N0715A270037) Engineering Design (S04) Earthwork and Building Machines P Czech Ostrava 1 Compulsory study plan
2021/2022 (N0715A270037) Engineering Design (S05) Design of industrial products K Czech Ostrava 1 Compulsory study plan
2021/2022 (N0715A270037) Engineering Design (S02) Production Machines and Design K Czech Ostrava 1 Compulsory study plan
2021/2022 (N0715A270037) Engineering Design (S03) Engineering Diagnostics P Czech Ostrava 1 Compulsory study plan

Occurrence in special blocks

Block nameAcademic yearForm of studyStudy language YearWSType of blockBlock owner