345-0921/02 – Metals Formability (TVK)

Gurantor departmentDepartment of Mechanical TechnologyCredits10
Subject guarantorprof. Ing. Radek Čada, CSc.Subject version guarantorprof. Ing. Radek Čada, CSc.
Study levelpostgraduateRequirementChoice-compulsory
YearSemesterwinter + summer
Web linkStudy languageCzech
Year of introduction2010/2011Year of cancellation
Intended for the facultiesFSIntended for study typesDoctoral
Instruction secured by
LoginNameTuitorTeacher giving lectures
C1A20 prof. Ing. Radek Čada, CSc.
HRU45 prof. Ing. Jiří Hrubý, CSc.
Extent of instruction for forms of study
Form of studyWay of compl.Extent
Full-time Examination 25+0
Combined Examination 25+0

Subject aims expressed by acquired skills and competences

Students will be able: • to explain basic ideas concerned formability, • to illustrate the influence of forming upon properties and structure of materials, • to explain basic laws of plastic deformation. They will be able: • to choose suitable materials and master of creation method of technologic production processes of simple parts included basic computations, • to prepare methods of formability measuring, • to predict materials and metal alloys formability, • to integrate formability evaluation to technological design.

Teaching methods

Individual consultations
Project work

Summary

In subject the students will be acquainted with metals formability which is an important attribute from point of view of technological design. Deformation limits and production costs are determined by metals formability. In subject the students will be acquainted with influence of forming upon properties and structure of materials, basic laws of plastic deformation and metals formability. In subject the formability is defined as a property of material, theoretical base of formability will be described. The most important processes variables will be appointed and criterii for formability evaluation will be prescribed. The primary and specialized tests for workability will be presented for cold, warm, super plastic and hot metal forming, for bulk and sheet metal forming.

Compulsory literature:

[1] MIELNIK, E. M. Metalworking Science and Engineering. United States of America, New York: McGraw-Hill, Inc., 1991. 976 s. ISBN 0-07-041904-3. Signatura v ÚK VŠB-TUO: 241568, čárový kód: 3174006766 a 3174128024, lokace: volný výběr. [2] ELENEV, S. A. Pressworking. 1. ed. Moskva: Mir, 1983. 232 s. (bez ISBN). Signatura v ÚK VŠB-TUO: 195204, čárový kód: 3174193094, lokace: sklad knih. [3] HOSFORD. W. F. and CADDELL. R. M. Metal Forming: Mechanics and Metallurgy. 4th ed. United States of America, New York: Cambridge University Press, 2011. 331 s. ISBN 978-1-107-00452-8. Signatura v ÚK VŠB-TUO: 271187, čárový kód: 3174225137, lokace: volný výběr. [4] WAGONER, R. H. and CHENOT, Jean-Loup Fundamentals of Metal Forming. United States of America, New York: Wiley, 1997. 389 s. ISBN 0-471-57004-4. Signatura v ÚK VŠB-TUO: 261827, čárový kód: 3174251522, lokace: volný výběr. [5] ALTAN, Taylan, OH, Soo Ik and GEGEL, Harold L. Metal Forming: Fundamentals and Applications. United States of America, Metals Park: American Society for Metals, 1983. 353 s. ISBN 0-87170-167-7. Signatura v ÚK VŠB-TUO: 211184, čárový kód: 3174057937, lokace: sklad knih. [6] SHAW, Milton Clayton. Metal Cutting Principles. 2nd ed. United States of America, New York: Oxford University Press, 2005. 651 s. ISBN 0-19-514206-3. Signatura v ÚK VŠB-TUO: 269609, čárový kód: 3174191812, lokace: volný výběr. [7] Modern Metal Cutting: A Practical Handbook. 1st English ed. Sandviken: Sandvik Coromant, 1994, 1 sv. (různé stránkování). ISBN 91-972299-0-3. Signatura v ÚK VŠB-TUO: 245228, čárový kód: 3174064041, lokace: sklad knih. [8] Techniques of Pressworking Sheet-metal: An Engineering Approach to Die Design. 1974. ISBN 0-13900696-6. Signatura v ÚK VŠB-TUO: 113199, čárový kód: 3174240456, lokace: sklad knih. [9] Metal Forming: The Application of Limit Analysis. 1980. ISBN 0-8247-6847-7. Signatura v ÚK VŠB-TUO: 167954, čárový kód: 3174242091, lokace: sklad knih.

Recommended literature:

[1] HOSFORD, W. F. Mechanical Behavior of Materials. 1. ed. United States of America, New York: Cambridge University Press, 2005. 425 s. ISBN 0-521-84670-6. Signatura v ÚK VŠB-TUO: 263130, čárový kód: 3174138479, lokace: 345/Katedra mechanické technologie – deponát (nelze rezervovat). [2] SEMIATIN, S. L. (volume editor) ASM Handbook: Volume 14B: Metalworking: Sheet Forming. United States of America, Materials Park: ASM International, 2006. 924 s. ISBN 0-87170-710-1. Signatura v ÚK VŠB-TUO: 263020, čárový kód: 3174218354, lokace: volný výběr. [3] SEMIATIN, S. L. (volume editor) ASM Handbook: Volume 14A: Metalworking: Bulk Forming. United States of America, Materials Park: ASM International, 2005. 888 s. ISBN 0-87170-708-X. Signatura v ÚK VŠB-TUO: 263020, čárový kód: 3174138355, lokace: ÚK/FBI. [4] HOSFORD, W. F. Materials for Engineers. 1. ed. United States of America, New York: Cambridge University Press, 2008. 278 s. ISBN 978-0-521-89997-0. Signatura v ÚK VŠB-TUO: 271672, čárový kód: 3174204768, lokace: 9330/Centrum pokročilých inovačních technologií – deponát (nelze vypůjčit). [5] DIETER, G. E. (volume editor) ASM Handbook: Volume 20: Materials Selection and Design: Handbook of Workability and Process Design. United States of America, Materials Park: ASM International, 1997. ISBN 0-87170-386-6. [6] HOSFORD, W. F. Physical Metallurgy. 2nd ed. United States of America, Boca Raton: CRC Press, 2010. 423 s. ISBN 978-1-4398-1360-7. Signatura v ÚK VŠB-TUO: 277881, čárový kód: 3174224669, lokace: volný výběr. [7] HOULDCROFT, P and JOHN, R. Welding and Cutting: A Guide to Fusion Welding and Associated Cutting Processes. Velká Británie, Cambridge: Woodhead Publishing, 2001. 232 s. ISBN 1-85573-578-4. Signatura v ÚK VŠB-TUO: 269510, čárový kód: 3174191604, lokace: volný výběr. [8] LUNDH, H. Sheet Steel Forming Handbook: Size Shearing and Plastic Forming. 1st ed. Swedwn, Borlänge: SSAB Tunnplat AB, 1998, 1 sv. (různé stránkování). Signatura v ÚK VŠB-TUO: 255906, čárový kód: 3174084553, lokace: volný výběr. [9] IŽDINSKÁ, Z. Metal Casting. 1. vyd. Slovenská republika, Bratislava: Slovenská technická univerzita, 2007. 112 s. ISBN 978-80-227-2660-3. Signatura v ÚK VŠB-TUO: 266900, čárový kód: 3174180262 a 3174180263, lokace: volný výběr. [10] IRWING, W. Continuous Casting of Steel. Velká Británie, London: Institute of Materials, 1993. 207 s. ISBN 0-901716-53-7. Signatura v ÚK VŠB-TUO: 245498, čárový kód: 3174000204, lokace: sklad knih. [11] NAUJOKS, W. and FABEL, D. C. Forging Handbook. United States of America, Cleveland: American Society for Metals, 1939, 630 s., [1] složená příloha. Signatura v ÚK VŠB-TUO: 74755, čárový kód: 3174065938 a 3174066755, lokace: sklad knih. [12] ARSENAULT, R. Plastic Deformation of Materials. United States of America, New York: Academic Press, 1975. 504 s. ISBN 0-12-341806-2. Signatura v ÚK VŠB-TUO: 133003, čárový kód: 3174057940, lokace: sklad knih. [13] HEARN, E. Mechanics of Materials: An Introduction to the Mechanics of Elastic and Plastic Deformation of Solids and Structural Components. 2nd ed. Oxford: Pergamon Press, 1985. 913 s. ISBN 0-08-030529-6. Signatura v ÚK VŠB-TUO: 205280, čárový kód: 3174045739, lokace: sklad knih. [14] SEMIATIN, S. L. (volume editor) ASM Handbook: Volume 14: Forming and Forging. United States of America, Materials Park: ASM International, 1988. 978 s. ISBN 0-87170-020-4. Signatura v ÚK VŠB-TUO: 251662, čárový kód: 3174043555, lokace: volný výběr (nelze objednat). [15] GUY, A. G., BEVER, M., HENCH, L. L. and PETERLIN, A. Introduction to Materials Science. United States of America, New York: McGraw-Hill, 1971, 604 s. ISBN 07-025310-2. Signatura v ÚK VŠB-TUO: 115028, čárový kód: 3174199721, lokace: sklad knih. [16] PETRUSHKOV, V. G. Explosion and its Applications in Metalworking. United States of America, New York: Nova Science Publishers, 2009. 696 s. ISBN 978-1-60456-926-1. [17] LEE, G. E. Rolls for the Metalworking Industries. Warrendale: Iron & Steel Society, 2002. 547 s. [18] BEER, G. a WATSON, J. O. Introduction to Finite and Boundary Element Methods for Engineers. 1. vyd. Chichester: John Wiley  Sons 1992. 522 s. ISBN 0-471-92813-5. [19] DONACHIE, M. J. DONACHIE, S. J. Superalloys: A Technical Guide. 2nd edition. ASM International. 2003. [20] MUKHERJEE, A. K. Superplasticity in Metals, Ceramics and Intermetalics. VCH Verlagsgesellschaft, Wienheim 1993. [21] PRASAD, Y. V. R. K. and SASIDARA, S. Hot Working Guide. 1st edition. Metals Park Ohio: ASM, 1997. [22] DIETER, G. E. Mechnical Metalurgy. Mc Graw-Hill Book Company, 1986. ISBN 0-07-016893-8.

Way of continuous check of knowledge in the course of semester

Teaching methods: • utilization of script contained intuitive pictures and examples of technologic production processes of simple parts, • individual contract for written project, consultation with every student, • sample of test pieces and parts in laboratory, • sample of some technologic production processes in laboratory. Criterii: • technical and formal level of delivered written project, • knowledge of problematics at examination.

E-learning

None.

Další požadavky na studenta

Written processing of two questions. Research activity in accordance to the dissertation topic.

Minimum knowledge requirements

Prerequisities

Subject has no prerequisities.

Co-requisities

Subject has no co-requisities.

Subject syllabus:

1. Fracture mechanisms at forming, fracture groups at plastic deformation, ductile fracture, plastic instability. 2. Formability definition, formability function variables, state of stress and intrinsic workability. 3. Theoretic, semi-empiric and empiric criteria of state of stress formability. 4. Hardening and softening of the materials. Plastic instability as a function of the workpiece geometry. 5. State of stress formability tests for bulk and sheet-metal forming. 6. Implementation of the state of stress formability criterii to finite elements method. 7. Plastic instability as a function of the material changes – temperature, strain rate and surface energy. 8. Hot metal forming and formability. Dynamic recovery processes as a function of the crystal lattice type and stacking fault energy. Intrinsic, metallurgical and structural formability. 9. Microstructure models – kinetic, atomistic, others. 10. Dynamic material model. 11. Experimental methods of the dynamic material model. 12. Implementation of the dynamic material model to finite elements method. 13. Superplasticity, superplasticity metal behaviour, mechanics and fenomenology of superplasticity. 14. Structural conditions of superplasticity, physical mechanism of superplasticity.

Conditions for subject completion

Combined form (validity from: 2013/2014 Winter semester)
Task nameType of taskMax. number of points
(act. for subtasks)
Min. number of points
Examination Examination  
Mandatory attendence parzicipation:

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Academic yearProgrammeField of studySpec.FormStudy language Tut. centreYearWSType of duty
2018/2019 (P2346) Mechanical Engineering (2303V002) Mechanical Engineering Technology P Czech Ostrava Choice-compulsory study plan
2018/2019 (P2346) Mechanical Engineering (2303V002) Mechanical Engineering Technology K Czech Ostrava Choice-compulsory study plan
2017/2018 (P2346) Mechanical Engineering (2303V002) Mechanical Engineering Technology P Czech Ostrava Choice-compulsory study plan
2017/2018 (P2346) Mechanical Engineering (2303V002) Mechanical Engineering Technology K Czech Ostrava Choice-compulsory study plan
2016/2017 (P2346) Mechanical Engineering (2303V002) Mechanical Engineering Technology P Czech Ostrava Choice-compulsory study plan
2016/2017 (P2346) Mechanical Engineering (2303V002) Mechanical Engineering Technology K Czech Ostrava Choice-compulsory study plan
2015/2016 (P2346) Mechanical Engineering (2303V002) Mechanical Engineering Technology P Czech Ostrava Choice-compulsory study plan
2015/2016 (P2346) Mechanical Engineering (2303V002) Mechanical Engineering Technology K Czech Ostrava Choice-compulsory study plan
2014/2015 (P2346) Mechanical Engineering (2303V002) Mechanical Engineering Technology P Czech Ostrava Choice-compulsory study plan
2014/2015 (P2346) Mechanical Engineering (2303V002) Mechanical Engineering Technology K Czech Ostrava Choice-compulsory study plan
2014/2015 (P2301) Mechanical Engineering (2303V002) Mechanical Engineering Technology P Czech Ostrava Choice-compulsory study plan
2014/2015 (P2301) Mechanical Engineering (2303V002) Mechanical Engineering Technology K Czech Ostrava Choice-compulsory study plan
2013/2014 (P2301) Mechanical Engineering (2303V002) Mechanical Engineering Technology P Czech Ostrava Choice-compulsory study plan
2013/2014 (P2301) Mechanical Engineering (2303V002) Mechanical Engineering Technology K Czech Ostrava Choice-compulsory study plan
2013/2014 (P2346) Mechanical Engineering (2303V002) Mechanical Engineering Technology P Czech Ostrava Choice-compulsory study plan
2013/2014 (P2346) Mechanical Engineering (2303V002) Mechanical Engineering Technology K Czech Ostrava Choice-compulsory study plan
2012/2013 (P2346) Mechanical Engineering (2303V002) Mechanical Engineering Technology P Czech Ostrava Choice-compulsory study plan
2012/2013 (P2346) Mechanical Engineering (2303V002) Mechanical Engineering Technology K Czech Ostrava Choice-compulsory study plan
2012/2013 (P2301) Mechanical Engineering (2303V002) Mechanical Engineering Technology P Czech Ostrava Choice-compulsory study plan
2012/2013 (P2301) Mechanical Engineering (2303V002) Mechanical Engineering Technology K Czech Ostrava Choice-compulsory study plan

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