346-0313/02 – Machining (OBR)

Gurantor departmentDepartment of Machining, Assembly and Engineering MetrologyCredits4
Subject guarantorprof. Ing. Marek Sadílek, Ph.D.Subject version guarantorprof. Ing. Marek Sadílek, Ph.D.
Study levelundergraduate or graduateRequirementCompulsory
Year2Semestersummer
Study languageCzech
Year of introduction2004/2005Year of cancellation2020/2021
Intended for the facultiesFSIntended for study typesBachelor
Instruction secured by
LoginNameTuitorTeacher giving lectures
BRY50 prof. Dr. Ing. Josef Brychta
SAD76 prof. Ing. Marek Sadílek, Ph.D.
ZLA063 Ing. Tomáš Zlámal, Ph.D.
Extent of instruction for forms of study
Form of studyWay of compl.Extent
Part-time Credit and Examination 12+4

Subject aims expressed by acquired skills and competences

This subject includes an analysis study of cutting properties of tools and of the machinability of materials. In another part of the subject applications of acquired information and regularities for all methods of machining in extreme conditions during the special production of shapes and formed surface areas are used. This part includes as well a technological view for machining by applying microelectronics and computer techniques. This subject is dealing with machinability and cutting power of cutting tools, types of machining and robotics and unmanned centers.

Teaching methods

Lectures
Tutorials

Summary

This subject includes an analysis study of cutting properties of tools and of the machinability of materials. In another part of the subject applications of acquired information and regularities for all methods of machining in extreme conditions during the special production of shapes and formed surface areas are used. This part includes as well a technological view for machining by applying microelectronics and computer techniques. This subject is dealing with machinability and cutting power of cutting tools, types of machining and robotics and unmanned centers. Lectures: 1. Introduction – information about subject, The influence of environment on the machining process. 2. Machinability of the workpiece material – machinability testing 3. Cutting tool materials, Tool live - tool live testing 4. The basic characteristics of optimization of cutting conditions. 5. Basics of programming NC / CNC machine tools. 6. High-speed machining. 7. Machining of materials with higher hardness and strength. 8. Methods of clamping cutting tools (tool holders). 9. Threaded surfaces machining. 10. Holes machining, machining of conical surfaces. 11. Free form surfaces machining. 12. Machining on automated flexible production systems and inflexible production lines. 13. Progressive machining methods - electrothermal machining principles (EDM, LBM, IBM, PBM), electrochemical machining (ECM), chemical machining (CM). 14. Progressive machining methods - mechanical principles of machining (AJM, AWJM, USM).

Compulsory literature:

[1] SHAW, Milton C. Metal Cutting Principles. Oxford, Clarendon Press, 1984. [2] ALTINAS Y.: Manufacturing automation, University of British Columbia. Cambridge University Press 2000. p. 286. ISBN 0 521 65029 1. [3] SANDVIK Coromant, Technical Editorial dept. Modern Metal Cutting – A Practical Handbook. Tofters Tryckery AB, Sweden, 1994, 927 s. ISBN 91–972290–0–3. [4] CHILDS, Thomas; MAEKAWA, Kalsuhiro; OBIKAWA, Toshiyuki; YAMANE, Yasuo. Metal Machining. Theory and Applications. 2000. 338 Euston Road, London NW1 3BH. ISBN 0-340-69159. [5] KALPAKJIAN, Serope. Manufacturing Engineering and Technology. Third Edition. Addison – Wesley Publishing Company, Reading, Massachusetts, 1995, 1239 p. ISBN 0-201-84552-0.

Recommended literature:

[1] TRENT, E.M., WRIGHT, P.K.: Metal Cutting. Butterworth-Heinemann. Fourth Edition. Boston, Oxford, Auckland, Johannesburg, Melbourne, New Delhi, 2000. pp. 446. ISBN 0-7506-7069-X. [2] STEPHENSON, D.A., AGAPIOU, J.S. Metal Cutting Theory and Practice. New York : Marcel Dekker, Inc., 1997. 898 s. ISBN 0-8247-9579-2.

Way of continuous check of knowledge in the course of semester

Test č.1 Test č.2

E-learning

Other requirements

There are no additional requirements for student.

Prerequisities

Subject codeAbbreviationTitleRequirement
346-0318 TechOb Technology of Machining Compulsory

Co-requisities

Subject has no co-requisities.

Subject syllabus:

1. The influence of environment on the machining process. 2. Machinability of the workpiece material – machinability testing 3. Cutting tool materials, Tool live - tool live testing 4. The basic characteristics of optimization of cutting conditions. 5. High-speed machining. 6. Machining of materials with higher hardness and strength. 7. Tool wear mechanisms (Diffusion wear, Attrition wear, Abrasive wear, etc. ) 8. Machining of gears, 9. Machining threaded surfaces. 10. Advanced methods of machining - principles of electro thermal machining (EDM, LBM, IBM, PBM ), electrochemical machining (ECM), chemical machining (CM) and mechanical principles (AJM, AWJM, USM) .

Conditions for subject completion

Part-time form (validity from: 1960/1961 Summer semester, validity until: 2011/2012 Summer semester)
Task nameType of taskMax. number of points
(act. for subtasks)
Min. number of pointsMax. počet pokusů
Exercises evaluation and Examination Credit and Examination 100 (100) 51 3
        Exercises evaluation Credit 35 (35) 0 3
                Project Project 30  0 3
                Other task type Other task type 5  0 3
        Examination Examination 65 (65) 0 3
                Written examination Written examination 15  0 3
                Oral Oral examination 50  0 3
Mandatory attendence participation:

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Conditions for subject completion and attendance at the exercises within ISP:

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Occurrence in study plans

Academic yearProgrammeBranch/spec.Spec.ZaměřeníFormStudy language Tut. centreYearWSType of duty
2012/2013 (B2341) Engineering (2303R002) Mechanical Engineering Technology K Czech Ostrava 3 Compulsory study plan
2012/2013 (B2341) Engineering (2303R002) Mechanical Engineering Technology K Czech Šumperk 3 Compulsory study plan
2010/2011 (B2341) Engineering (2303R002) Mechanical Engineering Technology (70) Mechanical Engineering Technology K Czech Ostrava 2 Compulsory study plan
2010/2011 (B2341) Engineering (2303R002) Mechanical Engineering Technology (70) Mechanical Engineering Technology K Czech Šumperk 2 Compulsory study plan
2009/2010 (B2341) Engineering (2303R002) Mechanical Engineering Technology (70) Mechanical Engineering Technology K Czech Ostrava 2 Compulsory study plan
2009/2010 (B2341) Engineering (2303R002) Mechanical Engineering Technology (70) Mechanical Engineering Technology K Czech Šumperk 2 Compulsory study plan
2008/2009 (B2341) Engineering (2303R002) Mechanical Engineering Technology (70) Mechanical Engineering Technology K Czech Šumperk 2 Compulsory study plan
2008/2009 (B2341) Engineering (2303R002) Mechanical Engineering Technology (70) Mechanical Engineering Technology K Czech Ostrava 2 Compulsory study plan
2008/2009 (B2341) Engineering (2303R002) Mechanical Engineering Technology (70) Mechanical Engineering Technology K Czech Třinec 2 Compulsory study plan
2007/2008 (B2341) Engineering (2303R002) Mechanical Engineering Technology (70) Mechanical Engineering Technology K Czech Šumperk 2 Compulsory study plan
2007/2008 (B2341) Engineering (2303R002) Mechanical Engineering Technology (70) Mechanical Engineering Technology K Czech Ostrava 2 Compulsory study plan
2007/2008 (B2341) Engineering (2303R002) Mechanical Engineering Technology (70) Mechanical Engineering Technology K Czech Třinec 2 Compulsory study plan
2007/2008 (B2341) Engineering (2303R002) Mechanical Engineering Technology (71) Technological Management K Czech Ostrava 2 Compulsory study plan
2006/2007 (B2341) Engineering (2303R002) Mechanical Engineering Technology (70) Mechanical Engineering Technology K Czech Šumperk 2 Compulsory study plan
2006/2007 (B2341) Engineering (2303R002) Mechanical Engineering Technology (70) Mechanical Engineering Technology K Czech Ostrava 2 Compulsory study plan
2006/2007 (B2341) Engineering (2303R002) Mechanical Engineering Technology (70) Mechanical Engineering Technology K Czech Třinec 2 Compulsory study plan
2006/2007 (B2341) Engineering (2303R002) Mechanical Engineering Technology (71) Technological Management K Czech Ostrava 2 Compulsory study plan
2005/2006 (B2341) Engineering (2303R002) Mechanical Engineering Technology (70) Mechanical Engineering Technology K Czech Ostrava 2 Compulsory study plan
2005/2006 (B2341) Engineering (2303R002) Mechanical Engineering Technology (70) Mechanical Engineering Technology K Czech Šumperk 2 Compulsory study plan
2005/2006 (B2341) Engineering (2303R002) Mechanical Engineering Technology (70) Mechanical Engineering Technology K Czech Třinec 2 Compulsory study plan
2005/2006 (B2341) Engineering (2303R002) Mechanical Engineering Technology (71) Technological Management K Czech Ostrava 2 Compulsory study plan
2004/2005 (B2341) Engineering (2303R002) Mechanical Engineering Technology (70) Mechanical Engineering Technology K Czech Ostrava 2 Compulsory study plan
2004/2005 (B2341) Engineering (2303R002) Mechanical Engineering Technology (71) Technological Management K Czech Ostrava 2 Compulsory study plan

Occurrence in special blocks

Block nameAcademic yearForm of studyStudy language YearWSType of blockBlock owner

Assessment of instruction



2009/2010 Summer