346-0502/01 – Quality Control and Metrology (RKaM)

Gurantor departmentDepartment of Machining, Assembly and Engineering MetrologyCredits4
Subject guarantorIng. Lenka Čepová, Ph.D.Subject version guarantorIng. Lenka Čepová, Ph.D.
Study levelundergraduate or graduateRequirementCompulsory
Year1Semestersummer
Study languageCzech
Year of introduction2003/2004Year of cancellation
Intended for the facultiesFSIntended for study typesFollow-up Master
Instruction secured by
LoginNameTuitorTeacher giving lectures
CEP77 prof. Ing. Robert Čep, Ph.D.
OCE0002 Ing. Lenka Čepová, Ph.D.
PET30 Ing. Lenka Hřibňáková, Ph.D.
MIZ0011 Ing. Ondřej Mizera
NOV92 doc. Ing.et Ing.Mgr. Jana Petrů, Ph.D.
TIH40 Ing. Šárka Tichá, Ph.D.
TRE045 Ing. Antonín Trefil, Ph.D.
Extent of instruction for forms of study
Form of studyWay of compl.Extent
Full-time Credit and Examination 2+2

Subject aims expressed by acquired skills and competences

Students can deepen the knowledge in the field of measurement techniques in mechanical engineering. They acquire knowledge about the analyze measurement system by the help I gather capability of measurement systems. Another part of students gain knowledge about the product quality control and quality management systems in industry and services. They gain an comprendium of the management tools and methods that are used in quality assurance.

Teaching methods

Lectures
Individual consultations
Experimental work in labs

Summary

The subject is connected with the subject „Technical Measurement and Metrology“ The students intensity your knowledge's from control of parts parameters, determination deviations geometric shape and location etc.., including measuring methods, instruments and machines. An inseparable part are lessons chapters dedicated the automation of measuring processes and measuring on three-coordinate machines. Part of the lesson is dedicated to basic notions of quality control and using statistic methods in quality control. The theoretical knowledges are practically verified in the laboratory.

Compulsory literature:

CAPLEN, R. A. Practical Approach to Quality Control. London, Business Books 1991, 136 p. BUCHER Jay L. The Metrology Handbook. ASQ Quality Press, 2004, 544 p. SMITH Graham T. Industrial Metrology, Springer, 1996, 292 p.

Recommended literature:

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Way of continuous check of knowledge in the course of semester

Measure and defense of the protocol on the role of measurements within 2 weeks after measuring. Preparation and given the task of defending the use of statistical methods in quality control in assessing the stability of the manufacturing process. Scoring: Exercise: measurement and defending 7 programs 0-4 points / program development of defense program No.8 0-7 points total maximum 35 points minimum number of credits for the award of 18 points Exam: testing max 15 points oral (2 questions), max 25 points / question total points max.65 total including points per credit up to 100 points Exam questions: 1st Measurement errors 2nd Measurement uncertainty and the expression 3rd Finder (distribution, nature, use in metrology, worm vernier). 4th Collimation measurements - their use in metrology 5th Measuring microscopes, Projectors - their use in metrology 6th Control and measurement of threads (methods, measuring devices) 7th Control and measurement of gear wheels (methods, measuring devices) 8th Surface integrity (changes in physical-mechanical properties of surface-hardening layer, nature, methods of evaluation) 9th Surface integrity, residual stress, substance, method of evaluation 10th Deviations in shape (straightness, flatness, roundness, cylindrical - methods, measuring devices) 11th Deviations position (parallelism, symmetry, alignment, squareness, runout - methods, measuring devices) 12th Measurement of large and small size (methods, measuring devices) 13th Coordinate measuring machines and their use in metrology 14th Measuring systems 15th Multidimensional measuring instruments 16th Sampling stations (monitoring gauges) - the essence, use. 17th Sorting machines - the essence, use of 18th Quality control (basic concepts, quality features, quality spiral, the cost of quality, ...) 19th Quality management (quality management concepts, the main objectives of national policy to promote quality in the Czech Republic) 20th Statistical methods in quality control (control charts, histograms, Paret´s analysis - the nature, analysis, application) 21st Statistical methods in quality control (flowchart, cause and effect diagram, spot diagrams - principle, analysis, application) 22nd Statistical measurement control (control charts, analysis and use) 23rd Statistical comparisons of control (control charts, analysis and use) 24th Statistical comparisons of inspection 25th Statistical inspection measurements 26th Methods of analysis of the production process, production facilities, equipment - capability indices 27th The human factor in quality control 28th Quality handbook (nature, purpose) 29th Order of metrology (nature, purpose)

E-learning

Další požadavky na studenta

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Prerequisities

Subject codeAbbreviationTitleRequirement
346-0301 TechII Technology II Recommended
346-0302 Nást Cutting Tools Recommended
346-0303 SM Engineering Metrology Recommended
346-0314 OS Machine Tools Recommended

Co-requisities

Subject has no co-requisities.

Subject syllabus:

Syllabus of lectures: 1st Measuring machine (finder, microscopes, projectors). Collimation measurements - their use in metrology 2nd Coordinate measuring machines. Measuring systems 3rd Inspection and sorting machines, multidimensional monitoring and measuring instruments (principles and applications). 4th Checking the threads, gears - extension 5th Deviations in shape (definitions, methods of control, measuring devices) 6th Deviations of position (definitions, methods of control, measuring devices) 7th The integrity of the surface - the ingredients, methods of control 8th Check for small holes and large in size (methods, measuring devices) 9th Fundamentals of quality management (basic concepts, quality features, quality spiral, the cost of quality, quality management concept) 10th Statistical methods in quality management. Control charts (measurements, attributes) 11th Fundamentals of statistical sampling 12th Evaluation of process capability, manufacturing equipment, measuring devices - capability indices 13th Quality handbook. Order of metrology 14th The human factor in quality control Syllabus of exercises: Lesson 1: Introduction, basic acquaintance with the program and organization of training, safety training for working with equipment in the laboratory, Lesson 2: Basic evaluation of measurement results, measurement uncertainty calculation (calibration) Lesson 3-9: Measurement Task No. 1 to 7, including a protocol for measuring Lesson 10 - 12: The use of statistical methods in quality management-the practice examples - to enter the program No. 8 Lesson 13: Statistical inspection - the practice examples Lesson 14: Completion of reports, consultation on memorized substance, credit. Task List: Task 1: Checking the gauge block Task 2: Checking the micrometer and dial indicator Task 3: Check the caliper scale Task 4: Check the angle Task 5: Check the scale clinometer, tilt bed control Task 6: Control non-contact method of screw gauge Task 7: Check gear Internal guidelines: Students are required to furnish to the exercises in this course work gloves and slippers for metrology measurements

Conditions for subject completion

Conditions for completion are defined only for particular subject version and form of study

Occurrence in study plans

Academic yearProgrammeField of studySpec.FormStudy language Tut. centreYearWSType of duty
2019/2020 (N2301) Mechanical Engineering (2303T002) Mechanical Engineering Technology P Czech Ostrava 1 Compulsory study plan
2019/2020 (N2301) Mechanical Engineering (6208T116) Industrial Engineering P Czech Ostrava 1 Compulsory study plan
2018/2019 (N2301) Mechanical Engineering (2303T002) Mechanical Engineering Technology P Czech Ostrava 1 Compulsory study plan
2018/2019 (N2301) Mechanical Engineering (6208T116) Industrial Engineering P Czech Ostrava 1 Compulsory study plan
2017/2018 (N2301) Mechanical Engineering (2303T002) Mechanical Engineering Technology P Czech Ostrava 1 Compulsory study plan
2017/2018 (N2301) Mechanical Engineering (6208T116) Industrial Engineering P Czech Ostrava 1 Compulsory study plan
2016/2017 (N2301) Mechanical Engineering (6208T116) Industrial Engineering P Czech Ostrava 1 Compulsory study plan
2016/2017 (N2301) Mechanical Engineering (2303T002) Mechanical Engineering Technology P Czech Ostrava 1 Compulsory study plan
2015/2016 (N2301) Mechanical Engineering (2303T002) Mechanical Engineering Technology (20) Mechanical Engineering Technology P Czech Ostrava 1 Compulsory study plan
2015/2016 (N2301) Mechanical Engineering (2303T002) Mechanical Engineering Technology (10) Technological management P Czech Ostrava 1 Compulsory study plan
2014/2015 (N2301) Mechanical Engineering (2303T002) Mechanical Engineering Technology (20) Mechanical Engineering Technology P Czech Ostrava 1 Compulsory study plan
2014/2015 (N2301) Mechanical Engineering (2303T002) Mechanical Engineering Technology (10) Technological management P Czech Ostrava 1 Compulsory study plan
2013/2014 (N2301) Mechanical Engineering (2303T002) Mechanical Engineering Technology (20) Mechanical Engineering Technology P Czech Ostrava 1 Compulsory study plan
2013/2014 (N2301) Mechanical Engineering (2303T002) Mechanical Engineering Technology (10) Technological management P Czech Ostrava 1 Compulsory study plan
2012/2013 (N2301) Mechanical Engineering (2303T002) Mechanical Engineering Technology (20) Mechanical Engineering Technology P Czech Ostrava 1 Compulsory study plan
2012/2013 (N2301) Mechanical Engineering (2303T002) Mechanical Engineering Technology (10) Technological management P Czech Ostrava 1 Compulsory study plan
2011/2012 (N2301) Mechanical Engineering (2303T002) Mechanical Engineering Technology (20) Mechanical Engineering Technology P Czech Ostrava 1 Compulsory study plan
2011/2012 (N2301) Mechanical Engineering (2303T002) Mechanical Engineering Technology (10) Technological management P Czech Ostrava 1 Compulsory study plan
2010/2011 (N2301) Mechanical Engineering (2303T002) Mechanical Engineering Technology P Czech Ostrava 1 Compulsory study plan
2010/2011 (N2301) Mechanical Engineering (2303T002) Mechanical Engineering Technology (10) Technological management P Czech Ostrava 1 Compulsory study plan
2009/2010 (N2301) Mechanical Engineering (2303T002) Mechanical Engineering Technology P Czech Ostrava 1 Compulsory study plan
2008/2009 (N2301) Mechanical Engineering (2303T002) Mechanical Engineering Technology P Czech Ostrava 1 Compulsory study plan
2007/2008 (N2301) Mechanical Engineering (2303T002) Mechanical Engineering Technology P Czech Ostrava 1 Compulsory study plan
2006/2007 (N2301) Mechanical Engineering (2303T002) Mechanical Engineering Technology P Czech Ostrava 1 Compulsory study plan
2005/2006 (N2301) Mechanical Engineering (2303T002) Mechanical Engineering Technology P Czech Ostrava 1 Compulsory study plan
2004/2005 (N2301) Mechanical Engineering (2303T002) Mechanical Engineering Technology P Czech Ostrava 1 Compulsory study plan

Occurrence in special blocks

Block nameAcademic yearForm of studyStudy language YearWSType of blockBlock owner
ECTS - MechEng - Master Studies 2015/2016 Full-time English Choice-compulsory 301 - Study and International Office stu. block
ECTS - MechEng 2014/2015 Full-time Czech Choice-compulsory 301 - Study and International Office stu. block
ECTS - MechEng 2013/2014 Full-time Czech Choice-compulsory 301 - Study and International Office stu. block
ECTS - MechEng 2012/2013 Full-time Czech Choice-compulsory 301 - Study and International Office stu. block