346-0502/02 – Quality Control and Metrology (RKaM)

Gurantor departmentDepartment of Machining, Assembly and Engineering MetrologyCredits4
Subject guarantorIng. Lenka Čepová, Ph.D.Subject version guarantorIng. Lenka Čepová, Ph.D.
Study levelundergraduate or graduateRequirementCompulsory
Year1Semestersummer
Study languageCzech
Year of introduction2003/2004Year of cancellation
Intended for the facultiesFSIntended for study typesFollow-up Master
Instruction secured by
LoginNameTuitorTeacher giving lectures
OCE0002 Ing. Lenka Čepová, Ph.D.
MIZ0011 Ing. Ondřej Mizera
TIH40 Ing. Šárka Tichá, Ph.D.
TRE045 Ing. Antonín Trefil, Ph.D.
Extent of instruction for forms of study
Form of studyWay of compl.Extent
Combined Credit and Examination 12+2

Subject aims expressed by acquired skills and competences

Students can deepen the knowledge in the field of measurement techniques in mechanical engineering. They acquire knowledge about the analyze measurement system by the help I gather capability of measurement systems. Another part of students gain knowledge about the product quality control and quality management systems in industry and services. They gain an comprendium of the management tools and methods that are used in quality assurance.

Teaching methods

Lectures
Individual consultations
Experimental work in labs

Summary

The subject is connected with the subject „Technical Measurement and Metrology“ The students intensity your knowledge's from control of parts parameters, determination deviations geometric shape and location etc.., including measuring methods, instruments and machines. An inseparable part are lessons chapters dedicated the automation of measuring processes and measuring on three-coordinate machines. Part of the lesson is dedicated to basic notions of quality control and using statistic methods in quality control. The theoretical knowledges are practically verified in the laboratory.

Compulsory literature:

CAPLEN, R. A. Practical Approach to Quality Control. London, Business Books 1991, 136 p. BUCHER Jay L. The Metrology Handbook. ASQ Quality Press, 2004, 544 p. SMITH Graham T. Industrial Metrology, Springer, 1996, 292 p.

Recommended literature:

aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa

Way of continuous check of knowledge in the course of semester

Measure and defending the program No. 1 Developing and defending a given program on the use of statistical methods in quality control in assessing the stability of the manufacturing process - Program No. 2 Scoring: Exercise: measurement program and defending No. 1 0-15 points development of defense program No.2 0-20 points total maximum 35 points minimum number of credits for the award of 18 points Exam testing 15 points oral (2 questions), max 25 points / question total points max.65 total including points per credit max.100 points Exam questions: 1st Measurement errors 2nd Measurement uncertainty and the expression 3rd Finder (distribution, nature, use in metrology, worm vernier). 4th Collimation measurements - their use in metrology 5th Measuring microscopes, Projectors - their use in metrology 6th Control and measurement of threads (methods, measuring devices) 7th Control and measurement of gear wheels (methods, measuring devices) 8th Surface integrity (changes in physical-mechanical properties of surface-hardening layer, nature, methods of evaluation) 9th Surface integrity, residual stress, substance, method of evaluation 10th Deviations in shape (straightness, flatness, roundness, cylindrical - methods, measuring devices) 11th Deviations position (parallelism, symmetry, alignment, squareness, runout - methods, measuring devices) 12th Measurement of large and small size (methods, measuring devices) 13th Coordinate measuring machines and their use in metrology 14th Measuring systems 15th Multidimensional measuring instruments 16th Sampling stations (monitoring gauges) - the essence, use. 17th Sorting machines - the essence, use of 18th Quality control (basic concepts, quality features, quality spiral, the cost of quality, ...) 19th Quality management (quality management concepts, the main objectives of national policy to promote quality in the Czech Republic) 20th Statistical methods in quality control (control charts, histograms, Paret´s analysis - the nature, analysis, application) 21st Statistical Methods in quality management (flowchart, cause and effect diagram, spot diagrams - principle, analysis, application) 22nd Statistical measurement control (control charts, analysis and use) 23rd Statistical comparisons of control (control charts, analysis and use) 24th Statistical comparisons of inspection 25th Statistical inspection measurements 26th Methods of analysis of the production process, production facilities, equipment - capability indices 27th The human factor in quality control 28th Quality handbook (nature, purpose) 29th Order of metrology (nature, purpose)

E-learning

Další požadavky na studenta

asdsasdfsasdfdfggddddddddddddd

Prerequisities

Subject codeAbbreviationTitleRequirement
346-0301 TechII Technology II Recommended
346-0302 Nást Cutting Tools Recommended
346-0303 SM Engineering Metrology Recommended
346-0314 OS Machine Tools Recommended

Co-requisities

Subject has no co-requisities.

Subject syllabus:

Syllabus of lectures: 1st consultation: Measuring machine (finder, measuring microscopes, projectors). Collimation measurements - their use in metrology. Coordinate measuring machines. Measuring systems. Inspection and sorting machines, multidimensional monitoring and measuring instruments (principles and applications). Checking the threads, gears - enlargement. Deviations in shape (definitions, methods of control, measuring devices). Deviations of position (definitions, methods of control, measuring instruments. The integrity of the surface - the ingredients, methods of control. Control of small holes and large in size (methods, measuring devices). 2nd consultation: Principles of quality management (basic concepts, quality features, quality spiral cost of quality, design quality management). Statistical methods in quality management. Control charts (measurement, comparison). Fundamentals of statistical sampling. Evaluation of process capability, manufacturing equipment, measuring devices - capability indices. Quality handbook. Order of metrology. The human factor in quality management. Syllabus of exercises: 1st Measurement of one of the task No.1 to 7, including a protocol for measuring - Program No. 1 2nd The use of statistical methods in quality management - Program No. 2 Task List: Task 1: Checking the gauge block Task 2: Checking the micrometer and dial indicator Task 3: Check the caliper scale Task 4: Check the angle Task 5: Check the scale clinometer, tilt bed control Task 6: Control non-contact method of screw gauge Task 7: Check gear Internal guidelines: Students are required to furnish to the exercises in this course work gloves and slippers for metrology measurements

Conditions for subject completion

Combined form (validity from: 2012/2013 Summer semester)
Task nameType of taskMax. number of points
(act. for subtasks)
Min. number of points
Exercises evaluation and Examination Credit and Examination 100 (100) 51
        Exercises evaluation Credit 35 (35) 18
                program č. 1 Laboratory work 15  8
                program č.2 Project 20  10
        Examination Examination 65 (65) 25
                test Written examination 15  5
                ústní část Oral examination 50  20
Mandatory attendence parzicipation:

Show history

Occurrence in study plans

Academic yearProgrammeField of studySpec.FormStudy language Tut. centreYearWSType of duty
2019/2020 (N2301) Mechanical Engineering (2303T002) Mechanical Engineering Technology K Czech Ostrava 1 Compulsory study plan
2019/2020 (N2301) Mechanical Engineering (6208T116) Industrial Engineering K Czech Ostrava 1 Compulsory study plan
2018/2019 (N2301) Mechanical Engineering (2303T002) Mechanical Engineering Technology K Czech Ostrava 1 Compulsory study plan
2018/2019 (N2301) Mechanical Engineering (6208T116) Industrial Engineering K Czech Ostrava 1 Compulsory study plan
2017/2018 (N2301) Mechanical Engineering (6208T116) Industrial Engineering K Czech Ostrava 1 Compulsory study plan
2017/2018 (N2301) Mechanical Engineering (2303T002) Mechanical Engineering Technology K Czech Ostrava 1 Compulsory study plan
2016/2017 (N2301) Mechanical Engineering (6208T116) Industrial Engineering K Czech Ostrava 1 Compulsory study plan
2016/2017 (N2301) Mechanical Engineering (2303T002) Mechanical Engineering Technology K Czech Ostrava 1 Compulsory study plan
2015/2016 (N2301) Mechanical Engineering (2303T002) Mechanical Engineering Technology (20) Mechanical Engineering Technology K Czech Ostrava 1 Compulsory study plan
2015/2016 (N2301) Mechanical Engineering (2303T002) Mechanical Engineering Technology (10) Technological management K Czech Ostrava 1 Compulsory study plan
2014/2015 (N2301) Mechanical Engineering (2303T002) Mechanical Engineering Technology (20) Mechanical Engineering Technology K Czech Ostrava 1 Compulsory study plan
2014/2015 (N2301) Mechanical Engineering (2303T002) Mechanical Engineering Technology (10) Technological management K Czech Ostrava 1 Compulsory study plan
2013/2014 (N2301) Mechanical Engineering (2303T002) Mechanical Engineering Technology (20) Mechanical Engineering Technology K Czech Ostrava 1 Compulsory study plan
2013/2014 (N2301) Mechanical Engineering (2303T002) Mechanical Engineering Technology (10) Technological management K Czech Ostrava 1 Compulsory study plan
2012/2013 (N2301) Mechanical Engineering (2303T002) Mechanical Engineering Technology (20) Mechanical Engineering Technology K Czech Ostrava 1 Compulsory study plan
2012/2013 (N2301) Mechanical Engineering (2303T002) Mechanical Engineering Technology (10) Technological management K Czech Ostrava 1 Compulsory study plan
2011/2012 (N2301) Mechanical Engineering (2303T002) Mechanical Engineering Technology (20) Mechanical Engineering Technology K Czech Ostrava 1 Compulsory study plan
2011/2012 (N2301) Mechanical Engineering (2303T002) Mechanical Engineering Technology (10) Technological management K Czech Ostrava 1 Compulsory study plan
2010/2011 (N2301) Mechanical Engineering (2303T002) Mechanical Engineering Technology (10) Technological management K Czech Ostrava 1 Compulsory study plan
2010/2011 (N2301) Mechanical Engineering (2303T002) Mechanical Engineering Technology K Czech Ostrava 1 Compulsory study plan
2009/2010 (N2301) Mechanical Engineering (2303T002) Mechanical Engineering Technology K Czech Ostrava 1 Compulsory study plan
2008/2009 (N2301) Mechanical Engineering (2303T002) Mechanical Engineering Technology K Czech Ostrava 1 Compulsory study plan
2007/2008 (N2301) Mechanical Engineering (2303T002) Mechanical Engineering Technology K Czech Ostrava 1 Compulsory study plan
2006/2007 (N2301) Mechanical Engineering (2303T002) Mechanical Engineering Technology K Czech Ostrava 1 Compulsory study plan
2005/2006 (N2301) Mechanical Engineering (2303T002) Mechanical Engineering Technology K Czech Ostrava 1 Compulsory study plan
2004/2005 (N2301) Mechanical Engineering (2303T002) Mechanical Engineering Technology K Czech Ostrava 1 Compulsory study plan

Occurrence in special blocks

Block nameAcademic yearForm of studyStudy language YearWSType of blockBlock owner