346-0504/02 – Tools Construction and Production (KVN)

Gurantor departmentDepartment of Machining, Assembly and Engineering MetrologyCredits4
Subject guarantorprof. Dr. Ing. Ivan MrkvicaSubject version guarantorprof. Dr. Ing. Ivan Mrkvica
Study levelundergraduate or graduateRequirementChoice-compulsory
Year1Semesterwinter
Study languageCzech
Year of introduction2003/2004Year of cancellation2010/2011
Intended for the facultiesFSIntended for study typesFollow-up Master
Instruction secured by
LoginNameTuitorTeacher giving lectures
MRK20 prof. Dr. Ing. Ivan Mrkvica
Extent of instruction for forms of study
Form of studyWay of compl.Extent
Part-time Graded credit 12+2

Subject aims expressed by acquired skills and competences

Students do one's homework of cutting tool design, master calculations of basic tool surface, cutting geometry control and another parts of tool design. They deepen their knowledge in project there is attached to technological process of tool´s machining and with conditions its service.

Teaching methods

Lectures
Tutorials

Summary

Subject lectures develop into the deep chapters connected with tools construction of complicated geometrical shape. It is based on constructional geometry knowledge, mathematics and kinematics. During the lectures students will obtain gradually theory basis and methodology of cutting tools design with form turning tools, with form milling tools, tools for spur gears production and tools for worm gears production. Lectures content is aimed on realization of concrete tools construction proposals including tracing documentation elaboration, cutting geometry control and technological process production. After graduate lectures students be able to separately solve problems with complicated cutting tools.

Compulsory literature:

[1] AB SANVIK COROMANT. Modern Metal Cutting. Sandviken: Sandvik Coromant, Technical Editorial dept., 1994. ISBN 91-972299-0-3. [2] BUNSHAH, R.F. Handbook of Hard Coating. Noyes Publication/William Publishing, N. York: 2001,550 p. ISBN 0-8155-1437-7.

Recommended literature:

[1] DAVIS, J.R. Tools Materials. ASM Specialy Handbook. ASM International, Materials Park, 2 nd. ed. Ohio: 1998, 501 p. ISBN 0-8170-545-1. [2] KALPAKJIAN, S. Manufacturing enginering and technology. Addison – Wesley, Publishing Copany, Inc. 1989. 1199 s.

Way of continuous check of knowledge in the course of semester

1 Control and evaluation og program 1 2 Control and evaluation og program 2 3 Practice evaluation, check test, credits

E-learning

Other requirements

List of check questions 1 Profile calculation of radial shaping tools 2 Geometry of shaping tools 3 Form cutters and calculation its profile 4 Determination of cutting geometry in arbitary point on cutting edge 5 Methods for involute geraring production including involute definition 6 Profile calculation of disk and pin cutters for production of involute gearing with straight teeth 7 Cutting geometry of disk and pin cutters 8 Influence of positive face angel on form disk cutters 9 Disk cutters for external gearing with slanth teeth 10 Analysis of shaper tools for involute gearing production 11 Profile calculation of reel shaper tool 12 Geometry calculation of reel shaper tool 13 Profile calculation of cutting disk 14 Geometry calculation of cutting disk 15 Basic constructive parts and division of hobs 16 Calculation of basic hob worms 17 Way of relieving and determination of hobs geometry 18 Shaver design

Prerequisities

Subject has no prerequisities.

Co-requisities

Subject has no co-requisities.

Subject syllabus:

1st Consultation Theory and methodology for designing cutting tools. Conditions formation surface components during machining. Kinematic schemes of formation of the machined surface and the presence of the tool surface .Shaping tools. Calculations prismatic blade profiles of radial and circular shaped nožů. Form cutters. Determination of profile, with a positive rake angle and geometry of relieved cutters. 2nd Consultation Tools for making spur gears. Analysis, characterization and construction grooving machines knives, rolling mills and finishing tools. Concentration: Tools for the manufacture of spur gear divisive way _ PROGRAM No. 1 Tools for the manufacture of spur gear heap - PROGRAM No. 2

Conditions for subject completion

Part-time form (validity from: 1960/1961 Summer semester, validity until: 2011/2012 Winter semester)
Task nameType of taskMax. number of points
(act. for subtasks)
Min. number of pointsMax. počet pokusů
Graded exercises evaluation Graded credit 100 (100) 0 3
        Project Project 70  0 3
        Written exam Written test 30  0 3
Mandatory attendence participation:

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Conditions for subject completion and attendance at the exercises within ISP:

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Occurrence in study plans

Academic yearProgrammeBranch/spec.Spec.ZaměřeníFormStudy language Tut. centreYearWSType of duty
2010/2011 (N2301) Mechanical Engineering (2303T002) Mechanical Engineering Technology (10) Technological management K Czech Ostrava 1 Choice-compulsory study plan
2010/2011 (N2301) Mechanical Engineering (2303T002) Mechanical Engineering Technology K Czech Ostrava 1 Choice-compulsory study plan
2009/2010 (N2301) Mechanical Engineering (2303T002) Mechanical Engineering Technology K Czech Ostrava 1 Choice-compulsory study plan
2008/2009 (N2301) Mechanical Engineering (2303T002) Mechanical Engineering Technology K Czech Ostrava 1 Choice-compulsory study plan
2007/2008 (N2301) Mechanical Engineering (2303T002) Mechanical Engineering Technology K Czech Ostrava 1 Choice-compulsory study plan
2006/2007 (N2301) Mechanical Engineering (2303T002) Mechanical Engineering Technology K Czech Ostrava 1 Choice-compulsory study plan
2005/2006 (N2301) Mechanical Engineering (2303T002) Mechanical Engineering Technology K Czech Ostrava 1 Choice-compulsory study plan
2004/2005 (N2301) Mechanical Engineering (2303T002) Mechanical Engineering Technology K Czech Ostrava 1 Choice-compulsory study plan

Occurrence in special blocks

Block nameAcademic yearForm of studyStudy language YearWSType of blockBlock owner

Assessment of instruction

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