346-0521/04 – Special and Experimental Methods in Machining (SEMO)
| Gurantor department | Department of Machining, Assembly and Engineering Metrology | Credits | 4 |
| Subject guarantor | prof. Ing. Robert Čep, Ph.D. | Subject version guarantor | prof. Ing. Robert Čep, Ph.D. |
| Study level | undergraduate or graduate | Requirement | Choice-compulsory |
| Year | 1 | Semester | summer |
| | Study language | Czech |
| Year of introduction | 2010/2011 | Year of cancellation | 2021/2022 |
| Intended for the faculties | FS | Intended for study types | Follow-up Master |
Subject aims expressed by acquired skills and competences
After completing this course you will be able to actively use the physical fundamentals of machining for measuring important machining parameters such as cutting force, rustiness, machinability, heat and temperature, etc. Further processing then operate the new and modern production methods and gear you will be acquainted with the progressive methods of machining Such as HSC, HFCs and construction machinery and tools for these technologies.
Teaching methods
Lectures
Tutorials
Experimental work in labs
Summary
Experimental and special machining methods Continuation of Theory of machining, design and production tools, design and manufacture of products and CAM systems in the machining experiments implementing practical measurement on machine tools designed for the purpose of measuring apparatuses and utilities. Students receive both theoretical interpretation of the individual tasks and their practical implementation in the laboratory department 346, including processing results in the form of programs. Include special methods of production gear and products, and multi-axis machining and vysokorychglostní.
Compulsory literature:
[1] PETŘKOVSKÁ, L.; PETRŮ, J. Engineering Metrology and Assembly. Ostrava : VŠB-Technická univerzita Ostrava, 2012, p. 57.
[2] ČEP, R.; SADÍLEK, M. Machining Technology and CAM Systems. Ostrava : VŠB-Technická univerzita Ostrava, 2012.
Recommended literature:
Way of continuous check of knowledge in the course of semester
max 40b 1x test min. 15b
max 60b 1x experimental works min.10b
E-learning
http://vyuka.fs.vsb.cz/course/view.php?id=197.
Other requirements
Student can find all study materials, including test at link: http://vyuka.fs.vsb.cz/course/view.php?id=197.
Prerequisities
Subject has no prerequisities.
Co-requisities
Subject has no co-requisities.
Subject syllabus:
Syllabus of lectures:
1. Introductory lecture,
2. chip, the chip upsetting factor.
3. Metallographic studies completed changes in the cutting zone and evaluate the root chips.
4. Sources of heat and energy balance.
5. Measurement of temperature during machining.
6. Measurement tool wear.
Marking the seventh workability and machinability long-term exams.
8. Short-term tests of machinability.
9. Measurement of forces during machining.
1.9 Indirect measurement of forces during machining and calibration of load cells.
2.9 Direct measurement of the forces during machining.
10th vibration during machining.
11th Stiffness technological system.
12th Study of the machined surface.
1.12 Residual surface tension after machining.
2.12 Influence of cutting parameters on theoretical and actual surface roughness.
13th Effective deep drilling.
14. Excursion.
Exercises outline:
1. Introduction. Organisational issues. Work safety in laboratories.
2. Obtaining and studying root chips.
3. Determining factor upsetting chips.
4. Measuring the temperature of processing with Thermo.
5. Measurement of temperature of processing with pyrometer and a thermal imager.
Sixth tool wear evaluation using the micrometric method.
7. Determination characteristics of reference material for the determination of workability and machinability of the material determination.
8th Calibration dynamometer.
9. Measurement of cutting forces using strain gauge dynamometer.
10. Measurement of forces cut through piezoelectric dynamometer.
11th load characteristic spindle rigidity system vibration.
12th Effective deep drilling.
13. Test
14. Evaluation exercises and writing credits.
Conditions for subject completion
Occurrence in study plans
Occurrence in special blocks
Assessment of instruction