346-5001/01 – Tools Construction and Production (KVN)

Gurantor departmentDepartment of Machining, Assembly and Engineering MetrologyCredits5
Subject guarantorprof. Dr. Ing. Ivan MrkvicaSubject version guarantorprof. Dr. Ing. Ivan Mrkvica
Study levelundergraduate or graduateRequirementCompulsory
Year1Semesterwinter
Study languageCzech
Year of introduction2019/2020Year of cancellation
Intended for the facultiesFSIntended for study typesFollow-up Master
Instruction secured by
LoginNameTuitorTeacher giving lectures
MRK20 prof. Dr. Ing. Ivan Mrkvica
SLA0220 Ing. Aneta Slaninková
Extent of instruction for forms of study
Form of studyWay of compl.Extent
Full-time Credit and Examination 2+2
Part-time Credit and Examination 20+0

Subject aims expressed by acquired skills and competences

Students do one's homework of cutting tool design, master calculations of basic tool surface, cutting geometry control and another parts of tool design. They deepen their knowledge in project there is attached to technological process of tool´s machining and with conditions its service.

Teaching methods

Lectures
Tutorials

Summary

Subject lectures develop into the deep chapters connected with tools construction of complicated geometrical shape. It is based on constructional geometry knowledge, mathematics and kinematics. During the lectures students will obtain gradually theory basis and methodology of cutting tools design with form turning tools, with form milling tools, tools for spur gears production and tools for worm gears production. Lectures content is aimed on realization of concrete tools construction proposals including tracing documentation elaboration, cutting geometry control and technological process production. After graduate lectures students be able to separately solve problems with complicated cutting tools.

Compulsory literature:

AB SANVIK COROMANT. Modern Metal Cutting. Sandviken: Sandvik Coromant, Technical Editorial dept., 1994. ISBN 91-972299-0-3. BUNSHAH, R.F. Handbook of Hard Coating. Noyes Publication/William Publishing, N. York: 2001, 550 p. ISBN 0-8155-1437-7. KLINGELNBERG, J. Bevel Gear, Springer-Verlag Berlin Heidelberg, 2016, 328 p. ISBN 978-3-662-43892-3. BAUSCH, T. Innovative Zahnradfertigung, Renningen, expert verlag, 2006, 778 S. ISBN 978-3-8169-1871-4.

Recommended literature:

DAVIS, J.R. Tools Materials. ASM Specialy Handbook. ASM International, Materials Park, 2 nd. ed. Ohio: 1998, 501 p. ISBN 0-8170-545-1. KALPAKJIAN, S. Manufacturing enginering and technology. Addison – Wesley, Publishing Copany, Inc. 1989. 1199 s.

Way of continuous check of knowledge in the course of semester

1. Control and evaluation og program 1. 2. Control and evaluation og program 2. 3. Practice evaluation, check test, credits.

E-learning

Other requirements

List of check questions: 1. Profile calculation of radial shaping tools. 2. Geometry of shaping tools. 3. Form cutters and calculation its profile. 4. Determination of cutting geometry in arbitary point on cutting edge. 5. Methods for involute geraring production including involute definition. 6. Profile calculation of disk and pin cutters for production of involute gearing with straight teeth. 7. Cutting geometry of disk and pin cutters. 8. Influence of positive race angel on form disk cutters. 9. Disk cutters for external gearing with slanth teeth 10. Analysis of shaper tools for involute gearing production. 11. Profile calculation of rack cutters. 12. Cutting geometry of rack cutters. 13. Profile calculation of pinion cutter. 14. Cutting geometry of pinion cutter. 15. Basic constructive parts and division of hobs. 16. Calculation of basic hob worms. 17. Way of relieving and determination of hobs geometry. 18. Shaver design.

Prerequisities

Subject has no prerequisities.

Co-requisities

Subject has no co-requisities.

Subject syllabus:

Lecture program: Week Lectude contents 1. Basic of theory and methodology of cutting tools design. 2. Profile and geometry calculation of radial prismatic shaping tools. 3. Profile and geometry calculation of radial circular shaping tools. 4. Profile and geometry calculation of form cutters. 5. Tools for production of involute gearing, division, characteristic. 6. Disk and pin cutters for production of involute gearing with straight and slant teeth. 7. Tools for production of involute gearing by hobbing, division, characteristic. 8-9. Profile and geometry calculation of rack cutter. 10-11. Profile and geometry calculation of hob. 12-13. Profile and geometry calculation of pinion cutter. 14. Finishing of involute gearing and used tools. Practice program + individual student´s work Week Practice contents 1 Preamble practice, repetition of cutting geometry, coordinate conversion 2 Calculation of radial prismatic shaping tools 3 Calculation of radial circular shaping tools 4 Tools for production of involute gearing by divinding way - Program 1 5-8 Work on Program 1 9 Tools for production of involute gearing by generaiting way - Program 2 10-13 Work on Program 2 14 Practice evaluation, check test, credits Lecture program Week Lectude contents 1 Basic of theory and methodology of cutting tools design 2 Profile and geometry calculation of radial prismatic shaping tools 3 Profile and geometry calculation of radial circular shaping tools 4 Profile and geometry calculation of form cutter 5 Tools for production of involute gearing, division, characteristic 6 Disk and pin cutters for production of involute gearing with straight and slant teeth 7 Tools for production of involute gearing by hobbing, division, characteristic 8-9 Profile and geometry calculation of reel shaper tool 10-11 Profile and geometry calculation of hob 12-13 Profile and geometry calculation of cutting disk 14 Finishing of involute gearing and used tools Practice program + individual student´s work Week Practice contents 1 Preamble practice, repetition of cutting geometry, coordinate conversion 2 Calculation of radial prismatic shaping tools 3 Calculation of radial circular shaping tools 4 Tools for production of involute gearing by divinding way - Program 1 5-8 Work on Program 1 9 Tools for production of involute gearing by generaiting way - Program 2 10-13 Work on Program 2 14 Practice evaluation, check test, credits

Conditions for subject completion

Part-time form (validity from: 2019/2020 Winter semester, validity until: 2028/2029 Winter semester)
Task nameType of taskMax. number of points
(act. for subtasks)
Min. number of pointsMax. počet pokusů
Credit and Examination Credit and Examination 100 (100) 51
        Credit Credit 45 (45) 33 1
                Zápočtový program - Návrh nástroje pro tvarové frézování čelního ozubení Semestral project 45  33 1
        Examination Examination 55  18 3
Mandatory attendence participation: Submission of one programme and gaining of minimal point numbers.

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Conditions for subject completion and attendance at the exercises within ISP: Submission of one programme and gaining of minimal point numbers.

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Occurrence in study plans

Academic yearProgrammeBranch/spec.Spec.ZaměřeníFormStudy language Tut. centreYearWSType of duty
2024/2025 (N0715A270007) Mechanical Engineering Technology P Czech Ostrava 1 Compulsory study plan
2024/2025 (N0715A270007) Mechanical Engineering Technology K Czech Ostrava 1 Compulsory study plan
2023/2024 (N0715A270007) Mechanical Engineering Technology K Czech Ostrava 1 Compulsory study plan
2023/2024 (N0715A270007) Mechanical Engineering Technology P Czech Ostrava 1 Compulsory study plan
2022/2023 (N0715A270007) Mechanical Engineering Technology K Czech Ostrava 1 Compulsory study plan
2022/2023 (N0715A270007) Mechanical Engineering Technology P Czech Ostrava 1 Compulsory study plan
2021/2022 (N0715A270007) Mechanical Engineering Technology K Czech Ostrava 1 Compulsory study plan
2021/2022 (N0715A270007) Mechanical Engineering Technology P Czech Ostrava 1 Compulsory study plan
2020/2021 (N0715A270007) Mechanical Engineering Technology K Czech Ostrava 1 Compulsory study plan
2020/2021 (N0715A270007) Mechanical Engineering Technology P Czech Ostrava 1 Compulsory study plan
2019/2020 (N0715A270007) Mechanical Engineering Technology P Czech Ostrava 1 Compulsory study plan
2019/2020 (N0715A270007) Mechanical Engineering Technology K Czech Ostrava 1 Compulsory study plan

Occurrence in special blocks

Block nameAcademic yearForm of studyStudy language YearWSType of blockBlock owner

Assessment of instruction



2023/2024 Winter
2022/2023 Winter
2021/2022 Winter
2020/2021 Winter
2019/2020 Winter