346-9004/01 – Computer Support of Machining Process (PPPO)

Gurantor departmentDepartment of Machining, Assembly and Engineering MetrologyCredits10
Subject guarantorprof. Ing. Marek Sadílek, Ph.D.Subject version guarantorprof. Ing. Marek Sadílek, Ph.D.
Study levelpostgraduateRequirementChoice-compulsory type B
YearSemesterwinter + summer
Study languageCzech
Year of introduction2020/2021Year of cancellation
Intended for the facultiesFSIntended for study typesDoctoral
Instruction secured by
LoginNameTuitorTeacher giving lectures
CEP77 prof. Ing. Robert Čep, Ph.D.
SAD76 prof. Ing. Marek Sadílek, Ph.D.
Extent of instruction for forms of study
Form of studyWay of compl.Extent
Full-time Examination 25+0
Part-time Examination 25+0

Subject aims expressed by acquired skills and competences

The aim of the course is to teach programming of computer numerically controlled machine tools with a focus on the method of programming using CAD/CAM systems, ie systems that use computer-aided manufacturing. Furthermore, the use of special software to support the production process (tools management and their clamps, fixtures devices, etc.). The content of the course includes the extension of knowledge of CNC machine programming with focus on the extension of basic 3axis milling strategies, advanced simulation and verification, multi-axis machining (4axis turning, turning with drive tools, 3+2axis milling - indexed milling and 5axis continuous milling) creation of the special tool and its clamps, generation NC code and NC code editing options, creation and editing shop floor documentation needed for production.

Teaching methods

Individual consultations
Experimental work in labs
Project work

Summary

The course is aimed at expansion and deepening of scientific principles and theories of programming and CAD / CAM systems for computer-aided machining processes. The aim is to expansion the knowledge of programming NC machine tools with a focus on expansion of strategies and advanced multi-axis machining simulation and verification of programming multi-axis machine tools

Compulsory literature:

APRO, K. Secrets of 5-Axis Machining, Industrial Press, Inc. 989 Avenue of the Americas, New York, NY 10018, First Printing, August, 2008, pp. 172. ISBN 978-0-8311-3375-7. SANDVIK Coromant, Technical Editorial Deartment. Modern Metal Cutting – A Practical Handbook. Tofrers Tryckery AB, Sweden, 1994, 927 p. ISBN 91-972290-0. Electronic support: Student version of Mastercam, EdgeCAM and SolidCAM software, User guides. Electronic support: Student version of SolidCAM, SolidCAM software, User guide SolidCAM: beginning in SolidCAM, 2.5 axis milling, HSM milling, 5 axis milling postprocessors, and others.

Recommended literature:

http://www.mastercam.com - web pages, supplier of CAM system MasteCAM. http://www.edgecam.com – web pages, supplier of CAM system EdgeCAM. http://www.solidcam.com - web pages, supplier of CAM system SolidCAM. Handbooks of cutting tools - WIDIA, SANDVIK, ISCAR, PRAMET TOOLS.

Way of continuous check of knowledge in the course of semester

After the initial consultation, the student will prepare a separate work on the given topic in order to focus his dissertation, which he will go on to consult on a regular basis. At the end, the exam will be held before the commission.

E-learning

Other requirements

Personal work on the theme.

Prerequisities

Subject has no prerequisities.

Co-requisities

Subject has no co-requisities.

Subject syllabus:

1. Application of computer support in machining and its structure, Developmental stages of CAD/CAM systems, the structure of production components, programming methods (manual programming of NC machines and automatic programming via CAM), clamping elements, modification of process parameters. 2. Computer support for cutting tools and their holdings. Computer support for the management of workpiece fixtures. 3. Multiaxis turning - with driven tools, 4axis turning. 4. 5-axis milling, strategy options. High-speed machining and high feed milling. Residual machining and finishing. Circular milling and pocket milling. 5. Application of computer support to unconventional methods in machining (WEDM -Wire cutting, EDM, laser cutting, WJM, USM). 6. Advanced simulation and verification, design and edition of post-processors, graphics configuration of CNC machines. The post-processor with a defined model of CNC centres, Templates Creation of the shop floor documentation. 7. Theoretical analysis of the accuracy related areas at the absolute and incremental programming with applications of linear algebra, using the default setting tools laser and impact analysis tools to establish the accuracy of precision machined surfaces, methods adaptive control and tool path correction, including effects on geometric and dimensional characteristics, analysis of alignment options and clamping base with regard to the requirements accuracy in absolute and incremental programming, algorithms, production processes including the implementation of the management, optimization of manufactured parts for the piece production (CNC machines), small batch and mass production with selected criteria optimization.

Conditions for subject completion

Part-time form (validity from: 2020/2021 Winter semester)
Task nameType of taskMax. number of points
(act. for subtasks)
Min. number of points
Examination Examination  
Mandatory attendence parzicipation:

Show history

Occurrence in study plans

Academic yearProgrammeField of studySpec.ZaměřeníFormStudy language Tut. centreYearWSType of duty
2021/2022 (P0715D270009) Mechanical Engineering Technology K Czech Ostrava Choice-compulsory type B study plan
2021/2022 (P0715D270009) Mechanical Engineering Technology P Czech Ostrava Choice-compulsory type B study plan
2020/2021 (P0715D270009) Mechanical Engineering Technology P Czech Ostrava Choice-compulsory type B study plan
2020/2021 (P0715D270009) Mechanical Engineering Technology K Czech Ostrava Choice-compulsory type B study plan

Occurrence in special blocks

Block nameAcademic yearForm of studyStudy language YearWSType of blockBlock owner