618-1810/01 – Inspection and Quality Control of Casting (kontrodl)

Gurantor departmentDepartment of Metallurgy and FoundryCredits5
Subject guarantordoc. Ing. Jiří Hampl, Ph.D.Subject version guarantordoc. Ing. Jiří Hampl, Ph.D.
Study levelundergraduate or graduateRequirementCompulsory
Year2Semesterwinter
Study languageCzech
Year of introduction2012/2013Year of cancellation
Intended for the facultiesFMTIntended for study typesFollow-up Master
Instruction secured by
LoginNameTuitorTeacher giving lectures
BEN001 Ing. Jaroslav Beňo, Ph.D.
Extent of instruction for forms of study
Form of studyWay of compl.Extent
Full-time Credit and Examination 3+2
Combined Credit and Examination 16+0

Subject aims expressed by acquired skills and competences

- student will be able to characterise the mechanical properties of control principles castings (non-destructive testing, material structure, defectoscopy) - students will be able to identify of casting defects (the distribution and the classification) and will know the principles of prevention - the student will be able to quality management systems - the student will be able to use methods of statistical analysis, interpretation of results (control charts) - students will be able to understand the physical and chemical interactions of the fluid phase with mould and their impact on the quality of castings.

Teaching methods

Lectures
Tutorials

Summary

The subject is focused on quality control of production, acquaints students with the terminology and classification of casting defects by Czech and international standards. In the course are described the basic types of casting defects, performed the analysis of physical-chemical causes of their emergence, with an emphasis on preventiv. The intention is to show the wider relationship between technology and the emergence of casting defects.

Compulsory literature:

- Altman W.: Practical Control for Engineers and Technicans. Newnes-Elsevier 2005 - International Atlas of Casting Defects. 1st ed. Illinois: American Foundrymen's Society. 1993. - Casting Defects Handbook: Iron & Steel Published: 2008 ISBN: 978-0-87433-314-5 Softcover, 232 pages Product No: GM0800

Recommended literature:

- Baier, J. - Köppen, M.: Manual of Casting Defects, IKO-ERBSLÖH 1994, MARL (D) - D.V. Neff. “Using Filters and Evaluating their Effective¬ness in High Pressure Die Casting Furnaces,” Transactions, NADCA 2002.

Way of continuous check of knowledge in the course of semester

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E-learning

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Další požadavky na studenta

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Prerequisities

Subject has no prerequisities.

Co-requisities

Subject has no co-requisities.

Subject syllabus:

1. introduction to the organization of production and quality kontrol, costs of quality, ISO 2. quality management systems, Shewhart control charts 3. control of liquid metal, temperature detection 4. thermal analysis, DTA 5. test of technological foundry properties and metals 6. nondestructive testing of mechanical properties, control of material structure 7. defectoscopy (visual, capillary, magnetic, ultrasound, X-ray) 8. defects in shape and surface of castigs 9. cooling of castings, hot cracks and cold craks 10. gas holes, shrinkage cavity 11. inclusions, defects of microstructure 12. production kontrol of castings 1. the definition of quality castings, graphic methods in quality kontrol, works standard 2. Shewhart control charts - examples 3. xcursions into the foundry, focused on a sample of NDT methods 4. test, seminář of nondestructive testing 5. demonstrations of casting defects and their evaluation 6. metallographic cleaness of metal and distribution of inclusions 7. temperature measurement, cooling curve, examples of use 8. seminary – possibillities elimination of inclusions. Control Test 9. cooling of castings, shrinkage cavity 10. credit

Conditions for subject completion

Combined form (validity from: 2012/2013 Winter semester)
Task nameType of taskMax. number of points
(act. for subtasks)
Min. number of points
Exercises evaluation and Examination Credit and Examination 100  51
        Exercises evaluation Credit  
        Examination Examination  
Mandatory attendence parzicipation:

Show history

Occurrence in study plans

Academic yearProgrammeField of studySpec.FormStudy language Tut. centreYearWSType of duty
2015/2016 (N2109) Metallurgical Engineering (2109T033) Foundry Technologies K Czech Ostrava 2 Compulsory study plan
2015/2016 (N2109) Metallurgical Engineering (2109T033) Foundry Technologies P Czech Ostrava 2 Compulsory study plan
2014/2015 (N2109) Metallurgical Engineering (2109T033) Foundry Technologies K Czech Ostrava 2 Compulsory study plan
2014/2015 (N2109) Metallurgical Engineering (2109T033) Foundry Technologies P Czech Ostrava 2 Compulsory study plan
2013/2014 (N2109) Metallurgical Engineering (2109T033) Foundry Technologies P Czech Ostrava 2 Compulsory study plan
2013/2014 (N2109) Metallurgical Engineering (2109T033) Foundry Technologies K Czech Ostrava 2 Compulsory study plan
2012/2013 (N2109) Metallurgical Engineering (2109T033) Foundry Technologies P Czech Ostrava 2 Compulsory study plan
2012/2013 (N2109) Metallurgical Engineering (2109T033) Foundry Technologies K Czech Ostrava 2 Compulsory study plan

Occurrence in special blocks

Block nameAcademic yearForm of studyStudy language YearWSType of blockBlock owner