618-2004/01 – Basics of 3D modelling of metallurgical processes (Z3DMMP)
| Gurantor department | Department of Metallurgy and Foundry | Credits | 5 |
| Subject guarantor | prof. Ing. Markéta Tkadlečková, Ph.D. | Subject version guarantor | prof. Ing. Markéta Tkadlečková, Ph.D. |
| Study level | undergraduate or graduate | Requirement | Choice-compulsory |
| Year | 3 | Semester | summer |
| | Study language | Czech |
| Year of introduction | 2014/2015 | Year of cancellation | 2021/2022 |
| Intended for the faculties | FMT | Intended for study types | Bachelor |
Subject aims expressed by acquired skills and competences
Acquired knowledge
- student will be able to describe the technology of steel production from the primary production, through the its processing in secondary metallurgy equipment up to the own casting
- student will be able to characterize the basic principles of numerical modelling of metallurgical processes
Acquired skills
- the student will be able to practically implement the creation of 3D geometry of the studied system in the CAD system ANSYS DesignModeler
- student will be able to apply the methods of metallurgical calculations and to determine the necessary computational parameters of numerical model of steel flow, steel casting or steel solidification.
Teaching methods
Lectures
Seminars
Individual consultations
Tutorials
Summary
The course is focused on the application possibilities of MS Office software products and 3D modeler ANSYS DesignModeler in technology of steel production and casting. Students obtain the theoretical and practical knowledge in CAD systems, they adopts the principle of geometry modelling. On the basis of technological aims, graduates will be able to separately design specific dimensions of ingot moulds for casting of steel ingots, to create of casting geometry, to prepare the technological parameters of casting (casting temperature, casting speed, etc.) and handle such casting technology. And all with the use of modern computer applications.
Compulsory literature:
GHOSH, A., CHATTERJEE, A.: Ironmaking and Steelmaking. Prentice-Hall of India Pvt.Ltd, 2008. 472 pages. ISBN-13 978-8120332898
Recommended literature:
[1] JACK ZECHER, FEREYDOON DADKHAH: ANSYS Workbench Tutorial with Multimedia CD Release 12. Schroff Development Corporation. 2009. 256 s. ISBN-10: 1585035815
[2] MAZUMDAR, D., EVANS, J., W.: Modeling of Steelmaking Processes. CRC Press, 1 edition, 2009. 493 pages.
ISBN-13: 978-1420062434
[3] LEE, H.-H.: Finite Element Simulations with ANSYS Workbench 13. SDC Publications, Pap/DVD editions, 2011. 608 pages. ISBN-13: 978-1585036530
Additional study materials
Way of continuous check of knowledge in the course of semester
E-learning
http://www.fmmi.vsb.cz/cs/urceno-pro/studenty/podklady-ke-studiu/studijni-opory
Other requirements
elaboration of two seminar works
Prerequisities
Subject has no prerequisities.
Co-requisities
Subject has no co-requisities.
Subject syllabus:
1. Introduction to the Basics of 3D modelling of metallurgical processes.
2. Fundamentals of steelmaking and casting.
3. Principles of numerical modelling of metallurgical processes. Overview of available simulation software.
4. Project preparation in the ANSYS Workbench (integrated environment editor), scheme of the project, linking files, information transfer, the output format.
5. Technical drawing and terminology.
6. Determination of technological parameters of steel casting - casting temperature calculation.
7. Determination of technological parameters of casting - casting speed calculation.
8. Introduction to determination of the thermodynamic properties of the materials of casting system for the numerical simulation of steel flow, steel casting and solidification of steel.
9. Crystallization of steel, the character of steel ingot solidification and calculation of solidification time of steel ingot, overview of defects in ingots.
10. Crystallization of continuously cast steel, the importance of determining the heat transfer coefficients. Overview defects in continuously cast billets.
11. Methods of measurement in the steel industry - the identification of necessary input parameters for setting of numerical model of the metallurgical process.
Conditions for subject completion
Occurrence in study plans
Occurrence in special blocks
Assessment of instruction