618-3026/01 – Technological design and preparation of casting production. (TKO)

Gurantor departmentDepartment of Metallurgy and FoundryCredits6
Subject guarantordoc. Ing. Jiří Hampl, Ph.D.Subject version guarantordoc. Ing. Jiří Hampl, Ph.D.
Study levelundergraduate or graduateRequirementChoice-compulsory
Year2Semesterwinter
Study languageCzech
Year of introduction2014/2015Year of cancellation
Intended for the facultiesFMTIntended for study typesFollow-up Master
Instruction secured by
LoginNameTuitorTeacher giving lectures
HAM33 doc. Ing. Jiří Hampl, Ph.D.
KRO226 Ing. Ivana Kroupová, Ph.D.
LIC03 doc. Ing. Petr Lichý, Ph.D.
Extent of instruction for forms of study
Form of studyWay of compl.Extent
Full-time Credit and Examination 3+2
Combined Credit and Examination 16+0

Subject aims expressed by acquired skills and competences

Acquired knowledge - student will be familiar with the principles of technological design of castings; -student will be able to characterize the basic processes of technological production Acquired skills -student will be able to apply the principles of technological design in the manufacture of castings; -student will be able to establish procedures for the technical preparation of production castings.

Teaching methods

Lectures
Individual consultations
Tutorials

Summary

The course focuses on the theoretical and practical aspects of technological and technical preparation of production castings. Emphasis is placed on the knowledge of technological design of castings and principles of their economical design.

Compulsory literature:

[1]GOODRICH, George. M. Iron Castings Enginering Handbook. USA, Illinois: American Foundry Society. Schaumburg, 418p. 2006,ISBN 0-87433-260-5. [2]ARNOLD,M. et al. Stahlguss. Konstruiern+gissen. 2004, 29/2004,Nr.1,2-64. [3]CAMBELL,J. 10 Rules for Good Castings. Modern Casting. 1997, 87(IV), 36-39.ISSN 0026-7562 [4]HAMPL,J. Technological Design and Preparation of Casting Production. e-learning. Ostrava: VŠB-TU Ostrava,2016 [5]SCHLEGG,F.P. et al. Technology of Metalcasting, AFS Publication,2003. ISBN-13: 978-0874332575, ISBN-10: 0874332575.

Recommended literature:

BARTELS, Ch. Gusseisen mit Kugelgraphit. Konstruiern+gissen. 2/2007, 2007. ISSN-0341-6615.

Way of continuous check of knowledge in the course of semester

E-learning

http://www.fmmi.vsb.cz/cs/urceno-pro/studenty/podklady-ke-studiu/studijni-opory

Další požadavky na studenta

Elaboration of semestral projects and completion of the interim tests

Prerequisities

Subject has no prerequisities.

Co-requisities

Subject has no co-requisities.

Subject syllabus:

1. The importance of technological design and technical preparation for production of castings in foundries. 2. Technological design cast as an optimal combination of features, quality and price of the casting. 3. Methodology of technological process of casting. The basic procedure for the production of patterns. 4. Mold making, molding technology, materials and core models. Venting and ventilation molds, loading and downloading forms. 5. Cast holes and cavities, cores and core types, degassing, casting will, studs, stiffeners. Marking castings. 6. The use of computer technology in the technical preparation of production. Methods for Rapid Prototyping. 7. Simulation programs of foundry processes. Simulation, flow, solidification, stress and the internal homogeneity in castings. 8. General principles of good design cast in sand molds cast in terms of performance, download, shrinkage and internal stress. 9. Technological design with regard to technology, design, material, quality and efficiency of production of castings. 10. Principles of construction industry with regard to the technique of molding and core production. 11. Design principles with regard to the setting, volumetric shrinkage of the casting and sizing of risers. 12. Design principles with regard to finishing, machining, casting and editing. 13.Methods of quality control of castings, castings testing, metallographic analysis, mechanical tests 14. Reflections on the costs of production and their reduction.

Conditions for subject completion

Combined form (validity from: 2014/2015 Winter semester)
Task nameType of taskMax. number of points
(act. for subtasks)
Min. number of points
Exercises evaluation and Examination Credit and Examination 100 (100) 51
        Exercises evaluation Credit 30  15
        Examination Examination 70  21
Mandatory attendence parzicipation:

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Occurrence in study plans

Academic yearProgrammeField of studySpec.FormStudy language Tut. centreYearWSType of duty
2019/2020 (N2109) Metallurgical Engineering (2109T038) Modern Metallurgical Technologies K Czech Ostrava 2 Choice-compulsory study plan
2019/2020 (N2109) Metallurgical Engineering (2109T038) Modern Metallurgical Technologies P Czech Ostrava 2 Choice-compulsory study plan
2018/2019 (N2109) Metallurgical Engineering (2109T038) Modern Metallurgical Technologies P Czech Ostrava 2 Choice-compulsory study plan
2018/2019 (N2109) Metallurgical Engineering (2109T038) Modern Metallurgical Technologies K Czech Ostrava 2 Choice-compulsory study plan
2017/2018 (N2109) Metallurgical Engineering (2109T038) Modern Metallurgical Technologies P Czech Ostrava 2 Choice-compulsory study plan
2017/2018 (N2109) Metallurgical Engineering (2109T038) Modern Metallurgical Technologies K Czech Ostrava 2 Choice-compulsory study plan
2016/2017 (N2109) Metallurgical Engineering (2109T038) Modern Metallurgical Technologies P Czech Ostrava 2 Choice-compulsory study plan
2016/2017 (N2109) Metallurgical Engineering (2109T038) Modern Metallurgical Technologies K Czech Ostrava 2 Choice-compulsory study plan
2015/2016 (N2109) Metallurgical Engineering (2109T038) Modern Metallurgical Technologies P Czech Ostrava 2 Choice-compulsory study plan
2015/2016 (N2109) Metallurgical Engineering (2109T038) Modern Metallurgical Technologies K Czech Ostrava 2 Choice-compulsory study plan
2014/2015 (N2109) Metallurgical Engineering (2109T038) Modern Metallurgical Technologies P Czech Ostrava 2 Choice-compulsory study plan
2014/2015 (N2109) Metallurgical Engineering (2109T038) Modern Metallurgical Technologies K Czech Ostrava 2 Choice-compulsory study plan

Occurrence in special blocks

Block nameAcademic yearForm of studyStudy language YearWSType of blockBlock owner