618-3027/01 – Diagnostics and casting quality control (DŘO)

Gurantor departmentDepartment of Metallurgy and FoundryCredits6
Subject guarantordoc. Ing. Jiří Hampl, Ph.D.Subject version guarantordoc. Ing. Jiří Hampl, Ph.D.
Study levelundergraduate or graduateRequirementChoice-compulsory
Year2Semesterwinter
Study languageCzech
Year of introduction2014/2015Year of cancellation
Intended for the facultiesFMTIntended for study typesFollow-up Master
Instruction secured by
LoginNameTuitorTeacher giving lectures
BEN001 Ing. Jaroslav Beňo, Ph.D.
HAM33 doc. Ing. Jiří Hampl, Ph.D.
Extent of instruction for forms of study
Form of studyWay of compl.Extent
Full-time Credit and Examination 3+2
Combined Credit and Examination 16+0

Subject aims expressed by acquired skills and competences

Acquired knowledge: - student will be able to characterize control methods of casting mechanical properties (non - destructive and destructive methods of testing) - student will be able to orientate at casting defects classification and to know causes of casting defect formation and prevention of its formation - student will be able to orientate at systems and instruments of quality management Acquired skills: - student will be able to predict mutual interactions of molten phase – foundry mold system - student will be able to apply methods of statistical analysis and to elucidate the results (regular diagrams).

Teaching methods

Lectures
Individual consultations
Tutorials

Summary

The subject is focused on diagnostic and casting quality control. Students are acquainted with casting defects classification according to Czech and international standards. The attention is devoted to causes of casting defect formation and prevention of its formation. Basic methods of quality control and testing methods of casting properties are also presented here.

Compulsory literature:

[1] Altmann, W. Practical Process Control for Engineers and Technicians, 1st Edition. Elsevier, 2005

Recommended literature:

[1] Neff, D. Casting Defects Handbook: Aluminum & Aluminum Alloys.American Foundry Society,2011 [2] Goodrich, G. M. Casting Defects Handbook: Iron and Steel American Foundry Society. 2008.

Way of continuous check of knowledge in the course of semester

E-learning

http://www.fmmi.vsb.cz/cs/urceno-pro/studenty/podklady-ke-studiu/studijni-opory

Další požadavky na studenta

Elaboration of semestral projects and completion of the interim tests

Prerequisities

Subject has no prerequisities.

Co-requisities

Subject has no co-requisities.

Subject syllabus:

1. Introduction to organization and quality control of production, quality costs, ISO standards, analysis of casting defects, classification 2. Methods of mathematical – statistical analysis, statistical control of casting quality 3. Systems of production and castings quality reinsurance, systems of quality control, regulative diagrams 4. Control of molding mixture quality, control of molten metal quality, temperature measuring 5. Methods of thermal analysis – thermal and dilatometric analysis, DTA 6. Tests of basic technological and foundry properties of metals 7. Non – destructive methods of mechanical properties testing, control of structure material 8. Defectoscopic test of castings (visual, capillary, magnetic, ultrasonic, X-ray ) 9. Defects of casting shape, size and weight. Defects of casting surface 10. Casting solidification. Casting defect formation due to coherence failure, hot and cold cracks formation 11. Casting defects caused by gas – gas holes, pinholes, shrinkage cavities 12. Macroscopic inclusions, inclusions and defects of microstructure 13. Defects of chemical composition and casting properties 14. Output control of castings, „Zero Defect“ system, expert systems

Conditions for subject completion

Full-time form (validity from: 2014/2015 Winter semester)
Task nameType of taskMax. number of points
(act. for subtasks)
Min. number of points
Exercises evaluation and Examination Credit and Examination 100 (100) 51
        Exercises evaluation Credit 30  15
        Examination Examination 70  21
Mandatory attendence parzicipation:

Show history

Occurrence in study plans

Academic yearProgrammeField of studySpec.FormStudy language Tut. centreYearWSType of duty
2019/2020 (N2109) Metallurgical Engineering (2109T038) Modern Metallurgical Technologies K Czech Ostrava 2 Choice-compulsory study plan
2019/2020 (N2109) Metallurgical Engineering (2109T038) Modern Metallurgical Technologies P Czech Ostrava 2 Choice-compulsory study plan
2018/2019 (N2109) Metallurgical Engineering (2109T038) Modern Metallurgical Technologies P Czech Ostrava 2 Choice-compulsory study plan
2018/2019 (N2109) Metallurgical Engineering (2109T038) Modern Metallurgical Technologies K Czech Ostrava 2 Choice-compulsory study plan
2017/2018 (N2109) Metallurgical Engineering (2109T038) Modern Metallurgical Technologies P Czech Ostrava 2 Choice-compulsory study plan
2017/2018 (N2109) Metallurgical Engineering (2109T038) Modern Metallurgical Technologies K Czech Ostrava 2 Choice-compulsory study plan
2016/2017 (N2109) Metallurgical Engineering (2109T038) Modern Metallurgical Technologies P Czech Ostrava 2 Choice-compulsory study plan
2016/2017 (N2109) Metallurgical Engineering (2109T038) Modern Metallurgical Technologies K Czech Ostrava 2 Choice-compulsory study plan
2015/2016 (N2109) Metallurgical Engineering (2109T038) Modern Metallurgical Technologies P Czech Ostrava 2 Choice-compulsory study plan
2015/2016 (N2109) Metallurgical Engineering (2109T038) Modern Metallurgical Technologies K Czech Ostrava 2 Choice-compulsory study plan
2014/2015 (N2109) Metallurgical Engineering (2109T038) Modern Metallurgical Technologies P Czech Ostrava 2 Choice-compulsory study plan
2014/2015 (N2109) Metallurgical Engineering (2109T038) Modern Metallurgical Technologies K Czech Ostrava 2 Choice-compulsory study plan

Occurrence in special blocks

Block nameAcademic yearForm of studyStudy language YearWSType of blockBlock owner