632-0402/01 – Technology and Theory of Metalcasting (TTS)

Gurantor departmentDepartment of Materials and Technologies for VehiclesCredits5
Subject guarantordoc. Ing. Vlasta Bednářová, CSc.Subject version guarantordoc. Ing. Vlasta Bednářová, CSc.
Study levelundergraduate or graduateRequirementCompulsory
Year3Semesterwinter
Study languageCzech
Year of introduction2004/2005Year of cancellation2013/2014
Intended for the facultiesFMTIntended for study typesBachelor
Instruction secured by
LoginNameTuitorTeacher giving lectures
BED47 doc. Ing. Vlasta Bednářová, CSc.
BEN001 Ing. Jaroslav Beňo, Ph.D.
CAG37 Ing. Michal Cagala
HAN47 Ing. Aleš Hanus, Ph.D.
LIC03 doc. Ing. Petr Lichý, Ph.D.
Extent of instruction for forms of study
Form of studyWay of compl.Extent
Full-time Credit and Examination 3+2
Part-time Credit and Examination 18+0

Subject aims expressed by acquired skills and competences

-student wil be able to analyse and compare basic methods of mould- and core-making; -student wil be able to describe basic processes during forming a casting from pouring it up to metal cooling; -student wil be able to explain the formation of the most important casting defects; -student wil be able to describe material and foundry properties of cast metals.

Teaching methods

Lectures
Seminars
Tutorials
Experimental work in labs

Summary

Casting as a product of the foundry industry, possibilities and limits, engineering and technologic requirements. Mode of castings production from the design to finishing, . Wood and metal patterns making. Molding materials, sand, binders, mold and core making technologies. Review of foundry materials to be used for castings.

Compulsory literature:

Schieg,F.P. : Technology of Metalcasting. American Foundry Society,Des Plaines,IL 2003.

Recommended literature:

Herfurth,K.;Ketscher,N.;Köhler,M. : Giessereitechnik KOMPAKT , Giesserei-Verlag,Düsseldorf Articles in professional journals, papers of conferences, research reports, theses.

Way of continuous check of knowledge in the course of semester

1 classified test report 2 classified programs 1 classified seminar paper and its defence

E-learning

Address where pedagogs could be contacted:: http://staff.vsb.cz/

Other requirements

Nejsou zadány další požadavky na studenta.

Prerequisities

Subject has no prerequisities.

Co-requisities

Subject has no co-requisities.

Subject syllabus:

Lectures: 1. Foundry industry in the Czech republic and in the world, statistics, possibilities and limits of casting production. Procedure of casting production from a design to the dispatch department 2. Applied processes and techniques in foundries. Production of castings using permanent metal mold and lost sand mold 3. Molding materials, sand, binders, mold and core making technologies, molding mixtures making and testing 4. Sand reclamation techniques – dry, wet, thermal reclamation 5. Melt flow in molds,castability, running system design and calculation 6. Static and dynamic action of the melted alloys on molds and cores. Gases in metals and molds 7. Castings crystallization and solidification 8. Solidification shrinkage – feeding (risers) 9. Linear contraction of the casting, hot tearing, cold cracking, residual stresses 10. Materials for casting production, cast steel 11. Cast irons - types, structures, mecanical properties 12. Cast iron – melting, secondary metallurgy, innoculation 13. Non ferrous alloys for casting - metallurgy, properties 14. Terminal consultation practices 1. Refractory materials for mold and core making, silica and non silica sands, organic and inorganic binders 2. Molding mixtures making and testing -– test report 3. Mold and core making technologies, split pattern, simple and complex mold, core making by compactin or hardening 4. Molding and pouring the own AlSi alloy casting 5. Visit of a cast iron foundry and its pattern shop 6. Casting design, axonometric drawing 7. Calculation of metalostatic pressure and buoyancy 8. Casting designing- parting line, scarfs, working allowance 9. Visit of a hight pressure die casting aluminium alloys foundry 10. Running system design and calculation (program) 11. Calculation of the riser volume ( program) 12. Cast irons, steels, standards, properties, metallografy 13. Seminary Rapid prototyping , computer simulations 14. Final seminary, credit

Conditions for subject completion

Full-time form (validity from: 1960/1961 Summer semester, validity until: 2013/2014 Summer semester)
Task nameType of taskMax. number of points
(act. for subtasks)
Min. number of pointsMax. počet pokusů
Exercises evaluation and Examination Credit and Examination 100 (100) 51 3
        Exercises evaluation Credit 40  0 3
        Examination Examination 60 (60) 0 3
                Oral Oral examination 60  0 3
Mandatory attendence participation:

Show history

Conditions for subject completion and attendance at the exercises within ISP:

Show history

Occurrence in study plans

Academic yearProgrammeBranch/spec.Spec.ZaměřeníFormStudy language Tut. centreYearWSType of duty
2011/2012 (B2109) Metallurgical Engineering (2109R033) Foundry Technologies P Czech Ostrava 3 Compulsory study plan
2011/2012 (B2109) Metallurgical Engineering (2109R035) Technologies of Metal Production P Czech Ostrava 3 Compulsory study plan
2011/2012 (B2109) Metallurgical Engineering (2109R034) Forming Technologies and Material Treatment P Czech Ostrava 3 Compulsory study plan
2011/2012 (B2109) Metallurgical Engineering (3904R020) Thermal Engineering and the Environment P Czech Ostrava 3 Compulsory study plan
2011/2012 (B2109) Metallurgical Engineering (3904R020) Thermal Engineering and the Environment K Czech Ostrava 3 Compulsory study plan
2011/2012 (B2109) Metallurgical Engineering (3904R020) Thermal Engineering and the Environment K Czech Třinec 3 Compulsory study plan
2011/2012 (B2109) Metallurgical Engineering (2109R034) Forming Technologies and Material Treatment K Czech Ostrava 3 Compulsory study plan
2011/2012 (B2109) Metallurgical Engineering (2109R034) Forming Technologies and Material Treatment K Czech Třinec 3 Compulsory study plan
2011/2012 (B2109) Metallurgical Engineering (2109R033) Foundry Technologies K Czech Ostrava 3 Compulsory study plan
2011/2012 (B2109) Metallurgical Engineering (2109R033) Foundry Technologies K Czech Třinec 3 Compulsory study plan
2011/2012 (B2109) Metallurgical Engineering (2109R035) Technologies of Metal Production K Czech Ostrava 3 Compulsory study plan
2011/2012 (B2109) Metallurgical Engineering (2109R035) Technologies of Metal Production K Czech Třinec 3 Compulsory study plan
2010/2011 (B2109) Metallurgical Engineering (3904R020) Thermal Engineering and the Environment K Czech Ostrava 3 Compulsory study plan
2010/2011 (B2109) Metallurgical Engineering (3904R020) Thermal Engineering and the Environment K Czech Třinec 3 Compulsory study plan
2010/2011 (B2109) Metallurgical Engineering (2109R034) Forming Technologies and Material Treatment K Czech Ostrava 3 Compulsory study plan
2010/2011 (B2109) Metallurgical Engineering (2109R034) Forming Technologies and Material Treatment K Czech Třinec 3 Compulsory study plan
2010/2011 (B2109) Metallurgical Engineering (2109R033) Foundry Technologies K Czech Ostrava 3 Compulsory study plan
2010/2011 (B2109) Metallurgical Engineering (2109R033) Foundry Technologies K Czech Třinec 3 Compulsory study plan
2010/2011 (B2109) Metallurgical Engineering (2109R035) Technologies of Metal Production K Czech Ostrava 3 Compulsory study plan
2010/2011 (B2109) Metallurgical Engineering (2109R035) Technologies of Metal Production K Czech Třinec 3 Compulsory study plan
2010/2011 (B2109) Metallurgical Engineering (3904R020) Thermal Engineering and the Environment P Czech Ostrava 3 Compulsory study plan
2010/2011 (B2109) Metallurgical Engineering (2109R034) Forming Technologies and Material Treatment P Czech Ostrava 3 Compulsory study plan
2010/2011 (B2109) Metallurgical Engineering (2109R033) Foundry Technologies P Czech Ostrava 3 Compulsory study plan
2010/2011 (B2109) Metallurgical Engineering (2109R035) Technologies of Metal Production P Czech Ostrava 3 Compulsory study plan
2009/2010 (B2109) Metallurgical Engineering (2109R035) Technologies of Metal Production P Czech Ostrava 3 Compulsory study plan
2009/2010 (B2109) Metallurgical Engineering (2109R033) Foundry Technologies P Czech Ostrava 3 Compulsory study plan
2009/2010 (B2109) Metallurgical Engineering (2109R034) Forming Technologies and Material Treatment P Czech Ostrava 3 Compulsory study plan
2009/2010 (B2109) Metallurgical Engineering (3904R020) Thermal Engineering and the Environment P Czech Ostrava 3 Compulsory study plan
2009/2010 (B2109) Metallurgical Engineering (2109R035) Technologies of Metal Production K Czech Ostrava 3 Compulsory study plan
2009/2010 (B2109) Metallurgical Engineering (2109R035) Technologies of Metal Production K Czech Třinec 3 Compulsory study plan
2009/2010 (B2109) Metallurgical Engineering (2109R033) Foundry Technologies K Czech Ostrava 3 Compulsory study plan
2009/2010 (B2109) Metallurgical Engineering (2109R033) Foundry Technologies K Czech Třinec 3 Compulsory study plan
2009/2010 (B2109) Metallurgical Engineering (2109R034) Forming Technologies and Material Treatment K Czech Ostrava 3 Compulsory study plan
2009/2010 (B2109) Metallurgical Engineering (2109R034) Forming Technologies and Material Treatment K Czech Třinec 3 Compulsory study plan
2009/2010 (B2109) Metallurgical Engineering (3904R020) Thermal Engineering and the Environment K Czech Ostrava 3 Compulsory study plan
2009/2010 (B2109) Metallurgical Engineering (3904R020) Thermal Engineering and the Environment K Czech Třinec 3 Compulsory study plan
2008/2009 (B2109) Metallurgical Engineering (2109R035) Technologies of Metal Production P Czech Ostrava 3 Compulsory study plan
2008/2009 (B2109) Metallurgical Engineering (2109R035) Technologies of Metal Production K Czech Ostrava 3 Compulsory study plan
2008/2009 (B2109) Metallurgical Engineering (2109R035) Technologies of Metal Production K Czech Třinec 3 Compulsory study plan
2008/2009 (B2109) Metallurgical Engineering (2109R033) Foundry Technologies P Czech Ostrava 3 Compulsory study plan
2008/2009 (B2109) Metallurgical Engineering (2109R033) Foundry Technologies K Czech Ostrava 3 Compulsory study plan
2008/2009 (B2109) Metallurgical Engineering (2109R033) Foundry Technologies K Czech Třinec 3 Compulsory study plan
2008/2009 (B2109) Metallurgical Engineering (2109R034) Forming Technologies and Material Treatment P Czech Ostrava 3 Compulsory study plan
2008/2009 (B2109) Metallurgical Engineering (2109R034) Forming Technologies and Material Treatment K Czech Ostrava 3 Compulsory study plan
2008/2009 (B2109) Metallurgical Engineering (2109R034) Forming Technologies and Material Treatment K Czech Třinec 3 Compulsory study plan
2008/2009 (B2109) Metallurgical Engineering (3904R020) Thermal Engineering and the Environment P Czech Ostrava 3 Compulsory study plan
2008/2009 (B2109) Metallurgical Engineering (3904R020) Thermal Engineering and the Environment K Czech Ostrava 3 Compulsory study plan
2008/2009 (B2109) Metallurgical Engineering (3904R020) Thermal Engineering and the Environment K Czech Třinec 3 Compulsory study plan
2007/2008 (B2109) Metallurgical Engineering (2109R035) Technologies of Metal Production P Czech Ostrava 3 Compulsory study plan
2007/2008 (B2109) Metallurgical Engineering (2109R035) Technologies of Metal Production K Czech Ostrava 3 Compulsory study plan
2007/2008 (B2109) Metallurgical Engineering (2109R035) Technologies of Metal Production K Czech Třinec 3 Compulsory study plan
2007/2008 (B2109) Metallurgical Engineering (2109R033) Foundry Technologies P Czech Ostrava 3 Compulsory study plan
2007/2008 (B2109) Metallurgical Engineering (2109R033) Foundry Technologies K Czech Ostrava 3 Compulsory study plan
2007/2008 (B2109) Metallurgical Engineering (2109R033) Foundry Technologies K Czech Třinec 3 Compulsory study plan
2007/2008 (B2109) Metallurgical Engineering (2109R034) Forming Technologies and Material Treatment P Czech Ostrava 3 Compulsory study plan
2007/2008 (B2109) Metallurgical Engineering (2109R034) Forming Technologies and Material Treatment K Czech Ostrava 3 Compulsory study plan
2007/2008 (B2109) Metallurgical Engineering (2109R034) Forming Technologies and Material Treatment K Czech Třinec 3 Compulsory study plan
2007/2008 (B2109) Metallurgical Engineering (3904R020) Thermal Engineering and the Environment P Czech Ostrava 3 Compulsory study plan
2007/2008 (B2109) Metallurgical Engineering (3904R020) Thermal Engineering and the Environment K Czech Ostrava 3 Compulsory study plan
2007/2008 (B2109) Metallurgical Engineering (3904R020) Thermal Engineering and the Environment K Czech Třinec 3 Compulsory study plan
2006/2007 (B2109) Metallurgical Engineering (2109R035) Technologies of Metal Production P Czech Ostrava 3 Compulsory study plan
2006/2007 (B2109) Metallurgical Engineering (2109R035) Technologies of Metal Production K Czech Ostrava 3 Compulsory study plan
2006/2007 (B2109) Metallurgical Engineering (2109R035) Technologies of Metal Production K Czech Třinec 3 Compulsory study plan
2006/2007 (B2109) Metallurgical Engineering (2109R033) Foundry Technologies P Czech Ostrava 3 Compulsory study plan
2006/2007 (B2109) Metallurgical Engineering (2109R033) Foundry Technologies K Czech Ostrava 3 Compulsory study plan
2006/2007 (B2109) Metallurgical Engineering (2109R033) Foundry Technologies K Czech Třinec 3 Compulsory study plan
2006/2007 (B2109) Metallurgical Engineering (2109R034) Forming Technologies and Material Treatment P Czech Ostrava 3 Compulsory study plan
2006/2007 (B2109) Metallurgical Engineering (2109R034) Forming Technologies and Material Treatment K Czech Ostrava 3 Compulsory study plan
2006/2007 (B2109) Metallurgical Engineering (2109R034) Forming Technologies and Material Treatment K Czech Třinec 3 Compulsory study plan
2006/2007 (B2109) Metallurgical Engineering (3904R020) Thermal Engineering and the Environment P Czech Ostrava 3 Compulsory study plan
2006/2007 (B2109) Metallurgical Engineering (3904R020) Thermal Engineering and the Environment K Czech Ostrava 3 Compulsory study plan
2006/2007 (B2109) Metallurgical Engineering (3904R020) Thermal Engineering and the Environment K Czech Třinec 3 Compulsory study plan
2005/2006 (B2109) Metallurgical Engineering (2109R035) Technologies of Metal Production P Czech Ostrava 3 Compulsory study plan
2005/2006 (B2109) Metallurgical Engineering (2109R035) Technologies of Metal Production K Czech Ostrava 3 Compulsory study plan
2005/2006 (B2109) Metallurgical Engineering (2109R035) Technologies of Metal Production K Czech Třinec 3 Compulsory study plan
2005/2006 (B2109) Metallurgical Engineering (2109R033) Foundry Technologies P Czech Ostrava 3 Compulsory study plan
2005/2006 (B2109) Metallurgical Engineering (2109R033) Foundry Technologies K Czech Ostrava 3 Compulsory study plan
2005/2006 (B2109) Metallurgical Engineering (2109R033) Foundry Technologies K Czech Třinec 3 Compulsory study plan
2005/2006 (B2109) Metallurgical Engineering (2109R034) Forming Technologies and Material Treatment P Czech Ostrava 3 Compulsory study plan
2005/2006 (B2109) Metallurgical Engineering (2109R034) Forming Technologies and Material Treatment K Czech Ostrava 3 Compulsory study plan
2005/2006 (B2109) Metallurgical Engineering (2109R034) Forming Technologies and Material Treatment K Czech Třinec 3 Compulsory study plan
2005/2006 (B2109) Metallurgical Engineering (3904R020) Thermal Engineering and the Environment P Czech Ostrava 3 Compulsory study plan
2005/2006 (B2109) Metallurgical Engineering (3904R020) Thermal Engineering and the Environment K Czech Ostrava 3 Compulsory study plan
2005/2006 (B2109) Metallurgical Engineering (3904R020) Thermal Engineering and the Environment K Czech Třinec 3 Compulsory study plan

Occurrence in special blocks

Block nameAcademic yearForm of studyStudy language YearWSType of blockBlock owner
FMMI_ECTS 2011/2012 Full-time Czech Compulsory 600 - Faculty of Materials Science and Technology - Dean's Office stu. block

Assessment of instruction



2011/2012 Winter
2009/2010 Winter