632-0415/01 – Technology of Assembly of Automobile (TMA)

Gurantor departmentDepartment of Materials and Technologies for VehiclesCredits6
Subject guarantordoc. Ing. Petr Tomčík, Ph.D.Subject version guarantordoc. Ing. Petr Tomčík, Ph.D.
Study levelundergraduate or graduateRequirementCompulsory
Year3Semestersummer
Study languageCzech
Year of introduction2007/2008Year of cancellation
Intended for the facultiesFMTIntended for study typesBachelor
Instruction secured by
LoginNameTuitorTeacher giving lectures
TOM37 doc. Ing. Petr Tomčík, Ph.D.
TRO04 Ing. Radim Trojan, Ph.D.
Extent of instruction for forms of study
Form of studyWay of compl.Extent
Full-time Credit and Examination 3+4

Subject aims expressed by acquired skills and competences

Students will be able / have knowledge of this issue: to know the assembly of automobile mechanical groups; to know electronic systems used in wheeled vehicles; to describe sensing elements and components participating in driving; to apply in practice the design technologicality with regard to manufacture and assembling.

Teaching methods

Lectures
Tutorials

Summary

In the course a Car assembly technology getting to link the expertise acquired by students in the current study. Students will apply knowledge of welding technology, soldering, bonding, from the construction of road vehicles, combustion engines, the production technology of a composite material, calculation of mechanical parts. Course Car assembly technology learn students about mechanical assembly groups with the car relation to each other and supporting frame (skeleton, shell, ...). Great emphasis will be on practical installation and assembly procedures, including the potential for real finished individual parts. Large space gets their ingenuity and technical ability to improvise. Students in the choice of mechanical groups of cars, which are available on the market, or the design of structural adjustment will need to reflect current technology - manufacturing facilities, further will be practically applied Technological design in terms of production and assembly.

Compulsory literature:

WHITNEY, D. E. Mechanical Assemblies: Their Design, Manufacture, and Role in Product Development. Wassink, R. J. K.:Manufacturing Techniques for Surface Mounted Assemblies,Electrochemical Publications Ltd, GB 1995

Recommended literature:

SHAW, MILTON C. 2005. Metal Cutting Principles. 2nd edition. New York : Oxford University Press, 2005. 651 p. ISBN 0-19-514206-3.

Way of continuous check of knowledge in the course of semester

Written tests for students

E-learning

It is not required for students

Další požadavky na studenta

Not specified additional requirements for students

Prerequisities

Subject has no prerequisities.

Co-requisities

Subject has no co-requisities.

Subject syllabus:

1. Week • Lecture: Theory of the assembly from manual to fully automated. • Practice: Safety in laboratories ÚPTAP. Introduction to ÚPTAP laboratories. Procedures manual assembly, demonstrations by various methods. 2. Week • Lecture: Hand-assembly theory, tightening torques, screws. • Practice: Tests tightening and poaching. Installation of the engine, rear and front axle + assembly processes. 3. Week • Lecture: Theory dimensional tolerances, geometric tolerances, technical drawing tolerance, tolerance chains, matching dimensions, dimensions not tolerated. • Practice: Installation steering, cooling system, stabilizer, instrument gauges to dashboard. 4. Week • Lecture: Fundamentals of electrical engineering, electrical diagrams. • Practice: Mounting and connection wiring, installation of protective frames, wheels, cables, hoses, seats. 5. Week • Lecture: Theory of measurement, metrology legislation. • Practice: Adjustment and servicing of the vehicle, bleeding the brakes. 6. Week • Lecture: Gauges, types of instruments, precision measuring instruments of different variables. • Practice: Measurement with linear dimension gauges. 7. Week • Lecture: Technology of machining - turning, milling, drilling, broaching, grinding. • Practice: Measurement with angle digital spirit level, measuring with dial indicators, slip gauges, thread gauges, radius, surface roughness. 8. Week • Lecture: The theory of machining, achieved accuracy and surface roughness by the type of machining. Surface roughness, relation between surface roughness - accuracy - geometry of the blade. Cutting speed, tools material. • Practice: Drawings, title block, assembly, parts list, reading of drawings, dimensioning. 9. Week • Lecture: Special methods of machining. • Practice: Test. Development procedure of assembly. 10. Week • Lecture: Technological construction, reliability, operational diagnostics. • Practice: Technological construction. Consultations procedure of assembly. 11. Week • Lecture: General mechanical parts, technical liquids. • Practice: Submission procedures of assembly and consultation Technical properties of liquids. 12. Week • Lecture: Sensors and sensors in the car. • Practice: Measurement values and characteristics of sensors in the car. Credits.

Conditions for subject completion

Full-time form (validity from: 2016/2017 Winter semester)
Task nameType of taskMax. number of points
(act. for subtasks)
Min. number of points
Credit and Examination Credit and Examination 100 (100) 51
        Credit Credit 30  15
        Examination Examination 70  21
Mandatory attendence parzicipation:

Show history

Occurrence in study plans

Academic yearProgrammeField of studySpec.FormStudy language Tut. centreYearWSType of duty
2019/2020 (B3923) Materials Engineering (3911R034) Materials and Technologies for Automobile Industry P Czech Ostrava 3 Compulsory study plan
2018/2019 (B3923) Materials Engineering (3911R034) Materials and Technologies for Automobile Industry P Czech Ostrava 3 Compulsory study plan
2017/2018 (B3923) Materials Engineering (3911R034) Materials and Technologies for Automobile Industry P Czech Ostrava 3 Compulsory study plan
2016/2017 (B3923) Materials Engineering (3911R034) Materials and Technologies for Automobile Industry P Czech Ostrava 3 Compulsory study plan
2015/2016 (B3923) Materials Engineering (3911R034) Materials and Technologies for Automobile Industry P Czech Ostrava 3 Compulsory study plan
2014/2015 (B3923) Materials Engineering (3911R034) Materials and Technologies for Automobile Industry P Czech Ostrava 3 Compulsory study plan
2010/2011 (B3923) Materials Engineering (3911R034) Materials and Technologies for Automobile Industry P Czech Ostrava 3 Compulsory study plan
2009/2010 (B3923) Materials Engineering (3911R034) Materials and Technologies for Automobile Industry P Czech Ostrava 3 Compulsory study plan
2008/2009 (B3923) Materials Engineering (3911R034) Materials and Technologies for Automobile Industry P Czech Ostrava 3 Compulsory study plan

Occurrence in special blocks

Block nameAcademic yearForm of studyStudy language YearWSType of blockBlock owner