632-0415/01 – Technology of Assembly of Automobile (TMA)
Gurantor department | Department of Materials and Technologies for Vehicles | Credits | 6 |
Subject guarantor | MgA. Petr Sehnoutka, DiS. | Subject version guarantor | MgA. Petr Sehnoutka, DiS. |
Study level | undergraduate or graduate | Requirement | Compulsory |
Year | 3 | Semester | summer |
| | Study language | Czech |
Year of introduction | 2007/2008 | Year of cancellation | |
Intended for the faculties | FMT | Intended for study types | Bachelor |
Subject aims expressed by acquired skills and competences
Students will be able / have knowledge of this issue:
to know the assembly of automobile mechanical groups;
to know electronic systems used in wheeled vehicles;
to describe sensing elements and components participating in driving;
to apply in practice the design technologicality with regard to manufacture and assembling.
Teaching methods
Lectures
Tutorials
Summary
In the course a Car assembly technology getting to link the expertise acquired by students in the current study. Students will apply knowledge of welding technology, soldering, bonding, from the construction of road vehicles, combustion engines, the production technology of a composite material, calculation of mechanical parts.
Course Car assembly technology learn students about mechanical assembly groups with the car relation to each other and supporting frame (skeleton, shell, ...). Great emphasis will be on practical installation and assembly procedures, including the potential for real finished individual parts. Large space gets their ingenuity and technical ability to improvise.
Students in the choice of mechanical groups of cars, which are available on the market, or the design of structural adjustment will need to reflect current technology - manufacturing facilities, further will be practically applied Technological design in terms of production and assembly.
Compulsory literature:
WHITNEY, D. E. Mechanical Assemblies: Their Design, Manufacture, and Role in Product Development.
Wassink, R. J. K.:Manufacturing Techniques for Surface Mounted Assemblies,Electrochemical Publications Ltd, GB 1995
Recommended literature:
Additional study materials
Way of continuous check of knowledge in the course of semester
Credit rating (30b):
1x 10b measurement program
1x 10b seminar work
1x 10b presentation
Credit conditions
The minimum number for credit is 16b, submitted seminar work, program and presentation.
Allowed non-participation of exercises 20%, ie max. 3 exercises
E-learning
It is not required for students
Other requirements
Not specified additional requirements for students
Prerequisities
Subject has no prerequisities.
Co-requisities
Subject has no co-requisities.
Subject syllabus:
1. Week
• Lecture:
Theory of the assembly from manual to fully automated.
• Practice:
Safety in laboratories ÚPTAP.
Introduction to ÚPTAP laboratories.
Procedures manual assembly, demonstrations by various methods.
2. Week
• Lecture:
Hand-assembly theory, tightening torques, screws.
• Practice:
Tests tightening and poaching.
Installation of the engine, rear and front axle + assembly processes.
3. Week
• Lecture:
Theory dimensional tolerances, geometric tolerances, technical drawing tolerance, tolerance chains, matching dimensions, dimensions not tolerated.
• Practice:
Installation steering, cooling system, stabilizer, instrument gauges to dashboard.
4. Week
• Lecture:
Fundamentals of electrical engineering, electrical diagrams.
• Practice:
Mounting and connection wiring, installation of protective frames, wheels, cables, hoses, seats.
5. Week
• Lecture:
Theory of measurement, metrology legislation.
• Practice:
Adjustment and servicing of the vehicle, bleeding the brakes.
6. Week
• Lecture:
Gauges, types of instruments, precision measuring instruments of different variables.
• Practice:
Measurement with linear dimension gauges.
7. Week
• Lecture:
Technology of machining - turning, milling, drilling, broaching, grinding.
• Practice:
Measurement with angle digital spirit level, measuring with dial indicators, slip gauges, thread gauges, radius, surface roughness.
8. Week
• Lecture:
The theory of machining, achieved accuracy and surface roughness by the type of machining. Surface roughness, relation between surface roughness - accuracy - geometry of the blade. Cutting speed, tools material.
• Practice:
Drawings, title block, assembly, parts list, reading of drawings, dimensioning.
9. Week
• Lecture:
Special methods of machining.
• Practice:
Test.
Development procedure of assembly.
10. Week
• Lecture:
Technological construction, reliability, operational diagnostics.
• Practice:
Technological construction.
Consultations procedure of assembly.
11. Week
• Lecture:
General mechanical parts, technical liquids.
• Practice:
Submission procedures of assembly and consultation
Technical properties of liquids.
12. Week
• Lecture:
Sensors and sensors in the car.
• Practice:
Measurement values and characteristics of sensors in the car.
Credits.
Conditions for subject completion
Occurrence in study plans
Occurrence in special blocks
Assessment of instruction