632-0426/02 – Connections of automotive construction (SAK)

Gurantor departmentDepartment of Materials and Technologies for VehiclesCredits7
Subject guarantordoc. Ing. Petr Tomčík, Ph.D.Subject version guarantordoc. Ing. Petr Tomčík, Ph.D.
Study levelundergraduate or graduate
Study languageCzech
Year of introduction2013/2014Year of cancellation
Intended for the facultiesFMTIntended for study typesBachelor
Instruction secured by
LoginNameTuitorTeacher giving lectures
BUR357 Ing. Michal Buráň
HAL03 Ing. Kateřina Rychlá, Ph.D.
SUC0037 Ing. Miroslav Suchánek
TOM37 doc. Ing. Petr Tomčík, Ph.D.
Extent of instruction for forms of study
Form of studyWay of compl.Extent
Full-time Credit and Examination 3+3

Subject aims expressed by acquired skills and competences

Student will be able to / have knowledge of these topics: Materials for automotive design-metals. Technology riveting. Bonding technology in the automotive industry Anchoring and Fixings in composite structures. Resistance welding. Friction welding. CMT welding. Laser welding. Laser-Hybrid Welding: laser-MIG/MAG. Plasma welding. Technology of soldering. Testing connections automotive structures. The student will also learn and master: Design of welded structures - selection of basic and additional material, welding process variables. Carrying capacity of welded joints - calculations, butt welds, fillet. Carrying capacity of welded joints - Spot welding calculations, studs. Labelling welds on drawings. Quality of welded joints - VT,MT.PT,UT, evaluation of defects in the samples, the grades according to ČSN EN ISO 5817 Mechanical testing of welds and bonded joints.

Teaching methods

Lectures
Tutorials
Experimental work in labs
Project work
Other activities

Summary

Student will be able to / have knowledge of these topics: Materials for automotive design-metals. Technology riveting. Bonding technology in the automotive industry Anchoring and Fixings in composite structures. Resistance welding. Friction welding. CMT welding. Laser welding. Laser-Hybrid Welding: laser-MIG/MAG. Plasma welding. Technology of soldering. Testing connections automotive structures. The student will also learn and master: Design of welded structures - selection of basic and additional material, welding process variables. Carrying capacity of welded joints - calculations, butt welds, fillet. Carrying capacity of welded joints - Spot welding calculations, studs. Labelling welds on drawings. Quality of welded joints - VT,MT.PT,UT, evaluation of defects in the samples, the grades according to ČSN EN ISO 5817 Mechanical testing of welds and bonded joints.

Compulsory literature:

Kuoppa J. and. col.:structural design and manufacturing in high-strength steel,Sweden SSAB,ISBN:978-91-637-1032-2,2012.

Recommended literature:

KUNCIPÁL, J. a kol.: Nové technologie ve svařování, SNTL Praha, 1984.

Way of continuous check of knowledge in the course of semester

E-learning

Další požadavky na studenta

Not require additional requirements for the student.

Prerequisities

Subject has no prerequisities.

Co-requisities

Subject has no co-requisities.

Subject syllabus:

Lectures: 1. Connect the car - the general classification, basic concepts, dismantling joints and usability ... 2. Basic concepts of statics and strength - power, voltage, torque, strain, degrees of freedom, bonds, ... 3. Methods of stress components - tension, shear, bending, torsion, bar system, still uncertain task bar system, ... 4th Fatigue - tensile test, tears, Wöhler curve, influences on fatigue components, ... 5th Welding 1 6th Welding 2 7th Welding 3 Bolted connections eighth - partition, usability, design calculations, ... 9th dynamically loaded screw connections - connections with preload, cyclic loading, Haigh - Smith chart. 10th Pinned joints - classification, applicability, basic computing, ... 11th Joints by pins and pens - division, feasibility, basic computing, ... 12th Clamping connections - distribution, use, basic computing, ... 13th Interference fits - tolerance, use and usability, basic computing, ... 14th Glued joints - the use of adhesives and usability ... Practice: Design of welded structures - selection of basic and additional material, welding process variables. Carrying capacity of welded joints - calculations, butt welds, fillet. Carrying capacity of welded joints - Spot welding calculations, studs. Bonding - Bonding practical selected materials - composites, plastics, metals. Welding of plastics. Labelling welds on drawings. Quality of welded joints - VT. visual inspection, evaluation of defects in the samples, the grades according to ČSN EN ISO 5817 Mechanical testing of welds and bonded joints.

Conditions for subject completion

Full-time form (validity from: 2013/2014 Summer semester)
Task nameType of taskMax. number of points
(act. for subtasks)
Min. number of points
Exercises evaluation and Examination Credit and Examination 100 (100) 51
        Exercises evaluation Credit 30  15
        Examination Examination 70  25
Mandatory attendence parzicipation:

Show history

Occurrence in study plans

Academic yearProgrammeField of studySpec.FormStudy language Tut. centreYearWSType of duty
2019/2020 (B3923) Materials Engineering (3911R034) Materials and Technologies for Automobile Industry P Czech Ostrava 2 Compulsory study plan
2018/2019 (B3923) Materials Engineering (3911R034) Materials and Technologies for Automobile Industry P Czech Ostrava 2 Compulsory study plan
2017/2018 (B3923) Materials Engineering (3911R034) Materials and Technologies for Automobile Industry P Czech Ostrava 2 Compulsory study plan
2016/2017 (B3923) Materials Engineering (3911R034) Materials and Technologies for Automobile Industry P Czech Ostrava 2 Compulsory study plan
2015/2016 (B3923) Materials Engineering (3911R034) Materials and Technologies for Automobile Industry P Czech Ostrava 2 Compulsory study plan
2014/2015 (B3923) Materials Engineering (3911R034) Materials and Technologies for Automobile Industry P Czech Ostrava 2 Compulsory study plan
2013/2014 (B3923) Materials Engineering (3911R034) Materials and Technologies for Automobile Industry P Czech Ostrava 2 Compulsory study plan

Occurrence in special blocks

Block nameAcademic yearForm of studyStudy language YearWSType of blockBlock owner