632-0718/02 – Manufacturing Process and Casting Simulation (TPVS)

Gurantor departmentDepartment of Materials and Technologies for VehiclesCredits3
Subject guarantorprof. Ing. Tomáš Elbel, CSc.Subject version guarantorprof. Ing. Tomáš Elbel, CSc.
Study levelundergraduate or graduateRequirementCompulsory
Year3Semestersummer
Study languageCzech
Year of introduction1990/1991Year of cancellation2006/2007
Intended for the facultiesFMTIntended for study typesBachelor
Instruction secured by
LoginNameTuitorTeacher giving lectures
ELB77 prof. Ing. Tomáš Elbel, CSc.
HAN47 Ing. Aleš Hanus, Ph.D.
KON35 doc. Ing. Zdeněk Konečný, Ph.D.
Extent of instruction for forms of study
Form of studyWay of compl.Extent
Full-time Credit and Examination 2+2

Subject aims expressed by acquired skills and competences

to interpret results of simulation programmes of foundry processes; to know the principles of economical casting design; to know the means of computer support of foundry technologies; to analyse the casting design feasibility.

Teaching methods

Summary

Importance and position of TPP in the foundry. Costs reduction and the correlation between costs and casting quality. Casting costs reduction and impact of new technology processes : The feeding aids. Increasing the casting yield and homogenity. The filtration of molten metals in the mould. Increasing of the dimensional accuracy of castings. The cooperation between the foundry technologist and designer. The casting dimension and designing for minimum wall thickness. Část shapes and section changes. Designing for economical molding. Designing for economical coring. Designing for minimum stress concentraiion and avoid hot and cold tears. Designing for economical fettling of casting. Designing castings with different wall thickness and hot spots. Replacing of other technological processes (weldments, stampings, forgings) by cast metals. Emerging technologies in the cast metals industry and designing specialities Foundry process simulation for technological support.

Compulsory literature:

Havlíček,F. : Konstrukce odlitků, učební pomůcka, VŠB – TU Ostrava ,1995. Bednář, B.: Technologičnost konstrukce odlitků, Slévárenská ročenka 2005 až 2006, ČSS Brno. Herman, A., Svárovský,M.,Kovařík,J.,Roučka,J.: Počítačové simulace ve slévárenství, Učební texty CˇVUT Praha, vydavatelství ČVUT, PRaha 2000

Recommended literature:

Skarbinski,M.-Skarbinski,J. : Technologičnost konštrukcie strojov. Alfa,Bratislava, 1982. Midea,T. Process Simulation Software Round-Up. = Modern Casting,August 2002,s.32-37.

Way of continuous check of knowledge in the course of semester

E-learning

Další požadavky na studenta

Prerequisities

Subject has no prerequisities.

Co-requisities

Subject has no co-requisities.

Subject syllabus:

Conditions for subject completion

Full-time form (validity from: 1960/1961 Summer semester)
Task nameType of taskMax. number of points
(act. for subtasks)
Min. number of points
Exercises evaluation and Examination Credit and Examination 100 (100) 51
        Exercises evaluation Credit 30 (30) 0
                Other task type Other task type 30  0
        Examination Examination 70 (70) 0
                Oral Oral examination 70  0
Mandatory attendence parzicipation:

Show history

Occurrence in study plans

Academic yearProgrammeField of studySpec.ZaměřeníFormStudy language Tut. centreYearWSType of duty
2004/2005 (B2113) Materiálové technologie (2109R022) Slévárenství (04) Foundry P Czech Ostrava 3 Compulsory study plan
2003/2004 (B2113) Materiálové technologie (2109R022) Slévárenství (04) Foundry P Czech Ostrava 3 Compulsory study plan
2002/2003 (B2113) Materiálové technologie (2109R022) Slévárenství (04) Foundry P Czech Ostrava 3 Compulsory study plan
2001/2002 (B2113) Materiálové technologie (2109R022) Slévárenství (04) Foundry P Czech Ostrava 3 Compulsory study plan
2000/2001 (B2113) Materiálové technologie (2109R022) Slévárenství (04) Foundry P Czech Ostrava 3 Compulsory study plan

Occurrence in special blocks

Block nameAcademic yearForm of studyStudy language YearWSType of blockBlock owner