633-0402/02 – Non-ferrous Metal Forming (TVANEKOV)

Gurantor departmentDepartment of Materials FormingCredits6
Subject guarantordoc. Ing. Miroslav Greger, CSc.Subject version guarantordoc. Ing. Miroslav Greger, CSc.
Study levelundergraduate or graduate
Study languageCzech
Year of introduction2012/2013Year of cancellation
Intended for the facultiesFMTIntended for study typesBachelor
Instruction secured by
LoginNameTuitorTeacher giving lectures
GRE30 doc. Ing. Miroslav Greger, CSc.
KOC15 doc. Ing. Radim Kocich, Ph.D.
Extent of instruction for forms of study
Form of studyWay of compl.Extent
Full-time Credit and Examination 3+2
Combined Credit and Examination 16+0

Subject aims expressed by acquired skills and competences

Enumerate metals and non ferrous metals alloys after forming. Describe initial billets processing. Identify mechanical properties of non ferrous metals. Solve basic equations for force and strain energy calculation. Choose suitable forming techniques.

Teaching methods

Lectures
Seminars
Individual consultations
Tutorials
Experimental work in labs

Summary

Significance, properties and utilisation of formed products made of non-ferrous metals and alloys. Overview of production assortment and its sub-division. Physical and mechanical ground of forming of non-ferrous metals. Technological formability of heavy, light, rare and noble metals. Particularities of manufacturing technologies and procedures (rolling, forging, extrusion, drawing, manufacturing of tubes and thin-walled shapes) used at forming of non-ferrous metals based on copper, nickel, zinc, aluminium, magnesium and titanium. Forming machines and tools. Forming of powder metals, heat treatment and surface finishing of the formed products made of non-ferrous metals. Environmental problems related to forming of non-ferrous metals.

Compulsory literature:

DAVENPORT, C. New Rolling Course for the Aluminium Industry. Innoval Technology, Bandury, November 2006, 320 p.

Recommended literature:

RICHARDSON, G.J. et al. Worked examples in metalworking. The institute of metals, London 1985, p. 207.

Way of continuous check of knowledge in the course of semester

Test 1. Copper alloys, chemical constitution, structure and properties. Test 2. Formability aluminum alloys Al4Cu1.5. Seminar paper : Superplasticity titanium alloy Ti6Al4V.

E-learning

e-learning isn't written

Další požadavky na studenta

Monitoring source of information and new tendency in plasric deformation of non ferrous metals.

Prerequisities

Subject has no prerequisities.

Co-requisities

Subject has no co-requisities.

Subject syllabus:

Lecture: 1. Nonferrous metals and aloys. 2. Thermomechanical processing of non ferrous metals. 3. Microstructure evolution, constitutive behaviour, and workability of non ferrous alloys. 4. Plastic deformation, structures, recovery, recrystallization and grain-growth. 5. Microstructure evolution during cold working. 6. Evaluation of workability. 7. Superplastic behaviour of non ferrous metals and alloys. 8. Aluminium, aluminium alloys and magnesium alloys. 9. Copper alloys. 10. Nickel, titanium alloys and refractory metals. 11. Hot extrusion of aluminium alloys. 12. Rolling and forging of aluminium and aluminium alloys. 13. Rolling, forging and extrusion of copper and copper alloys. 14. Heat treatment non ferrous metals. Tutorial: 1.The structure and properties of non ferrous metals. 2. Copper microstructure after cold rolling and isothermal annealing. 3.Copper properties after hot rolling. 4. Chemical composition of copper alloys. 5. Aluminium alloys. 6. Slitiny hořčíku. 7. Identification of precipitations in high strength aluminium alloys. 8. Microstructure, properties and hot deformability of the AZ61 magnesium alloys. 9. Forging and rolling of titanium alloys. 10. Drawing of tungsten wire. 11. Forming shape memory alloys. 12. Production of nickel-based superalloys. 13. Heat treatment of titanium alloys. 14. Numerical modelling of structure and mechanical properties for non ferrous metals.

Conditions for subject completion

Full-time form (validity from: 2012/2013 Winter semester)
Task nameType of taskMax. number of points
(act. for subtasks)
Min. number of points
Exercises evaluation and Examination Credit and Examination 100 (100) 51
        Exercises evaluation Credit 30  15
        Examination Examination 70  35
Mandatory attendence parzicipation:

Show history
Combined form (validity from: 2012/2013 Winter semester)
Task nameType of taskMax. number of points
(act. for subtasks)
Min. number of points
Exercises evaluation and Examination Credit and Examination 100 (100) 51
        Exercises evaluation Credit 30  15
        Examination Examination 70  35
Mandatory attendence parzicipation:

Show history

Occurrence in study plans

Academic yearProgrammeField of studySpec.FormStudy language Tut. centreYearWSType of duty
2015/2016 (B3923) Materials Engineering (3911R029) Non-ferrous Metals and Special Alloys P Czech Ostrava 3 Choice-compulsory study plan
2015/2016 (B3923) Materials Engineering (3911R029) Non-ferrous Metals and Special Alloys K Czech Ostrava 3 Choice-compulsory study plan
2014/2015 (B3923) Materials Engineering (3911R029) Non-ferrous Metals and Special Alloys P Czech Ostrava 3 Choice-compulsory study plan
2014/2015 (B3923) Materials Engineering (3911R029) Non-ferrous Metals and Special Alloys K Czech Ostrava 3 Choice-compulsory study plan
2013/2014 (B3923) Materials Engineering (3911R029) Non-ferrous Metals and Special Alloys P Czech Ostrava 3 Choice-compulsory study plan
2013/2014 (B3923) Materials Engineering (3911R029) Non-ferrous Metals and Special Alloys K Czech Ostrava 3 Choice-compulsory study plan
2012/2013 (B3923) Materials Engineering (3911R029) Non-ferrous Metals and Special Alloys K Czech Ostrava 3 Choice-compulsory study plan
2012/2013 (B3923) Materials Engineering (3911R029) Non-ferrous Metals and Special Alloys P Czech Ostrava 3 Choice-compulsory study plan

Occurrence in special blocks

Block nameAcademic yearForm of studyStudy language YearWSType of blockBlock owner