633-3011/01 – Forming and foundry of non-ferrous metals (TSNK)

Gurantor departmentDepartment of Materials FormingCredits6
Subject guarantordoc. Ing. Radim Kocich, Ph.D.Subject version guarantordoc. Ing. Radim Kocich, Ph.D.
Study levelundergraduate or graduateRequirementChoice-compulsory
Year1Semestersummer
Study languageCzech
Year of introduction2014/2015Year of cancellation
Intended for the facultiesFMTIntended for study typesFollow-up Master
Instruction secured by
LoginNameTuitorTeacher giving lectures
KAW031 Ing. Rostislav Kawulok, Ph.D.
KOC15 doc. Ing. Radim Kocich, Ph.D.
LIC03 doc. Ing. Petr Lichý, Ph.D.
Extent of instruction for forms of study
Form of studyWay of compl.Extent
Full-time Credit and Examination 2+2
Combined Credit and Examination 16+0

Subject aims expressed by acquired skills and competences

Student will be able to describe basic non-ferrous metals and their alloys. Student will be able to summarize properties of the metals and their alloys. Student will be able to identify and choose appropriate methods of certain non-ferrous metals forming and casting.

Teaching methods

Lectures
Tutorials
Experimental work in labs

Summary

The aim of this subject is to describe importance, properties and utilization of products formed and cast from non-ferrous metals and their alloys. Physical-mechanical basics of forming and casting, technological formability and castability of heavy, light, precious and noble metals are depicted. Processing technologies and procedures (rolling, forging, extrusion) applied for forming and casting of non-ferrous alloys on the basis of copper, nickel, zinc, aluminum, magnesium and titanium are mentioned together with heat treatment of non-ferrous metals products.

Compulsory literature:

TOTTEN, G.E. and D.S. MACKENZIE. Handbook of aluminum. Volume 2, Alloy production and materials manufacturing. CRC/Taylor & Francis, Boca Raton, 2003. ISBN 0-8247-0896-2.

Recommended literature:

NPCS Board of Consultants & Engineers. The Complete Technology Book on Aluminium and Aluminium Products. Asia Pacific Business Press Inc., 2007. ISBN 8178330156 FRIEDRICH, H. E. and B.L. MORDIKE. Magnesium technology: metallurgy, design data, applications. Springer, Berlin, 2006. ISBN 3-540-20599-3

Way of continuous check of knowledge in the course of semester

E-learning

Další požadavky na studenta

elaboration of semester project, completion a written tests

Prerequisities

Subject has no prerequisities.

Co-requisities

Subject has no co-requisities.

Subject syllabus:

1. Formed products and their practical utilization, processing technologies: foundry, powder metallurgy, welding. 2. Suppositions for plastic deformation development, state of stress and stress intensity, theoretical relations. 3. Plastic deformation in hot and cold conditions (basic laws, deformation non-homogeneity, friction influence…), restoration, recrystallisation, grain growth. 4. Description of conventional forming methods and their basic characteristics (theoretical basis for necessary parameters computation, industry equipments…). 5. Other forming methods (extrusion, drawing, profiling…), non-conventional forming methods. 6. Non-ferrous metals and their alloys forming (aluminum, magnesium copper, nickel, titanium, high-melting metals). 7. Other modifications and heat treatment of non-ferrous metals and their alloys products. 8. Brief overview of production of castings from non-ferrous metal alloys. Overview of the used manufacturing technologies for casting of non-ferrous metals and alloys. Casting in metal, ceramic, and rubber moulds. 9. Physical and chemical processes during melting of non-ferrous metals. Checking of the melt and monitoring of important process parameters (melt temperature measurement, thermal analysis). 10. Division of aluminium alloys, structure, properties and the use. Inoculation and modification of Al alloys. Structure, foundry and mechanical properties. Filtration of the melt of aluminium alloys. 11. Division of copper alloys, structure, properties and the use. The influence of alloying, accompanying, and adverse elements on structure, foundry and mechanical properties. Oxidation and reduction run of melts. Physical and chemical processes, specificities and melting processes. The use of castings in industrial applications. 12. Manufacture of castings from magnesium based alloys. Division of magnesium alloys, structure, properties, and the use of individual types. Manufacturing technology of castings from titanium alloys. Basic definition of alloys, structure, properties and the use. Protection of the melt and specificities of moulds manufacture. 13. Tin, lead, zinc, and their alloys – structure, properties, and the use of these materials for castings. Influencing of chemical composition, influence on technological, mechanical, and structural properties. 14. Definition, causes, and elimination of defects formation. Analysis of basic defects. Determination of the gas content, methods of its reduction and removing.

Conditions for subject completion

Combined form (validity from: 2014/2015 Winter semester)
Task nameType of taskMax. number of points
(act. for subtasks)
Min. number of points
Exercises evaluation and Examination Credit and Examination 100 (100) 51
        Exercises evaluation Credit 30  15
        Examination Examination 70  35
Mandatory attendence parzicipation:

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Occurrence in study plans

Academic yearProgrammeField of studySpec.FormStudy language Tut. centreYearWSType of duty
2019/2020 (N3923) Materials Engineering (3911T036) Advanced Engineering Materials K Czech Ostrava 1 Choice-compulsory study plan
2019/2020 (N3923) Materials Engineering (3911T036) Advanced Engineering Materials P Czech Ostrava 1 Choice-compulsory study plan
2018/2019 (N3923) Materials Engineering (3911T036) Advanced Engineering Materials P Czech Ostrava 1 Choice-compulsory study plan
2018/2019 (N3923) Materials Engineering (3911T036) Advanced Engineering Materials K Czech Ostrava 1 Choice-compulsory study plan
2017/2018 (N3923) Materials Engineering (3911T036) Advanced Engineering Materials P Czech Ostrava 1 Choice-compulsory study plan
2017/2018 (N3923) Materials Engineering (3911T036) Advanced Engineering Materials K Czech Ostrava 1 Choice-compulsory study plan
2016/2017 (N3923) Materials Engineering (3911T036) Advanced Engineering Materials P Czech Ostrava 1 Choice-compulsory study plan
2016/2017 (N3923) Materials Engineering (3911T036) Advanced Engineering Materials K Czech Ostrava 1 Choice-compulsory study plan
2015/2016 (N3923) Materials Engineering (3911T036) Advanced Engineering Materials P Czech Ostrava 1 Choice-compulsory study plan
2015/2016 (N3923) Materials Engineering (3911T036) Advanced Engineering Materials K Czech Ostrava 1 Choice-compulsory study plan
2014/2015 (N3923) Materials Engineering (3911T036) Advanced Engineering Materials P Czech Ostrava 1 Choice-compulsory study plan
2014/2015 (N3923) Materials Engineering (3911T036) Advanced Engineering Materials K Czech Ostrava 1 Choice-compulsory study plan

Occurrence in special blocks

Block nameAcademic yearForm of studyStudy language YearWSType of blockBlock owner