633-3012/01 – Material Forming and foundy (TMS)

Gurantor departmentDepartment of Materials FormingCredits5
Subject guarantordoc. Ing. Radim Kocich, Ph.D.Subject version guarantordoc. Ing. Radim Kocich, Ph.D.
Study levelundergraduate or graduateRequirementChoice-compulsory
Year1Semestersummer
Study languageCzech
Year of introduction2014/2015Year of cancellation
Intended for the facultiesFMTIntended for study typesFollow-up Master
Instruction secured by
LoginNameTuitorTeacher giving lectures
KOC15 doc. Ing. Radim Kocich, Ph.D.
LIC03 doc. Ing. Petr Lichý, Ph.D.
RUS37 Ing. Stanislav Rusz, Ph.D.
Extent of instruction for forms of study
Form of studyWay of compl.Extent
Full-time Credit and Examination 3+2
Combined Credit and Examination 14+4

Subject aims expressed by acquired skills and competences

student will be able to summarize basic theoretical aspects of metals’ forming and casting - student will be able to describe process of plastic deformation and solidification and related structure development processes in metal materials - student will be able to describe and identify practically utilized processing technologies and forming methods of non-ferrous metals and alloys

Teaching methods

Lectures
Tutorials
Experimental work in labs

Summary

The subject is focused on theoretical and practical basics in the area of plastic deformation and related structure development processes. Attention is paid especially to basic processing technologies, their description and practical utilization for non-ferrous metals forming.

Compulsory literature:

SLUZALEC, A. Theory of Metal Forming Plasticity: Classical and Advanced Topics, Springer Verlag , 2003. ISBN 978-3-662-10449-1

Recommended literature:

KUMAR, S. Technology of Metal Forming Processes. PHI Learning Pvt. Ltd., 2008. ISBN 9788120334250

Way of continuous check of knowledge in the course of semester

E-learning

Další požadavky na studenta

elaboration of semester project completion a written tests

Prerequisities

Subject has no prerequisities.

Co-requisities

Subject has no co-requisities.

Subject syllabus:

1. Assortment of formed products and their basic practical applications, summary of processing technologies 2. Conditions for plastic deformation beginning. Theoretical definitions of stress state, stress and strain intensity. 3. Plastic deformation basic laws, deformation in hot and cold conditions, non-homogeneity of strain, influence of friction. Recovery processes – restoration, recrystallisation and grain growth. 4. Rolling and forging: basic characteristics (deformation zone, practical equipment, production of rolled semi-products, long and flat products, wire rolling, forged pieces production). 5. Other forming methods characteristics (drawing, extrusion, profiling…) and non-conventional forming methods. 6. Forming of non-ferrous metals and alloys 7. Final treatment and further modifications of products 8. Procedures of casting production description of individual production units. Production of castings using permanent metal mold and lost sand mold. 9. Molding wih split pattern, cores using. Hand and mechanized sand molding. Precision casting with lost wax pattern, Lost Foam, V-process. Production of castings using gravity casting, high and low pressure die casting, centrifugal casting. 10. Melt fluidity and castability. Running system design depending on the type of poured metal. Running system calculation. Calculation of metalostatic pressure and buoyancy . 11. Castings crystallization and solidification. Thermodynamic conditions of crystallization. Solidification time, shape of castig and mould material, thermal diffusivity of the mould. 12. Solidification shrinkage and its consequence – shrinkage cavities, porosities – causes and prevention. Hot spots – facing their consequences, directional solidification, feeding, calculation of the riser volume. 13. Linear contraction of the casting, hot tearing, cold cracking, residual stresses. 14. General design of metal casting production. Methods of Rapid Prototyping. Methods of castings finnishing.

Conditions for subject completion

Combined form (validity from: 2014/2015 Winter semester)
Task nameType of taskMax. number of points
(act. for subtasks)
Min. number of points
Exercises evaluation and Examination Credit and Examination 100 (100) 51
        Exercises evaluation Credit 30  15
        Examination Examination 70  35
Mandatory attendence parzicipation:

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Occurrence in study plans

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2019/2020 (N3922) Economics and Management of Industrial Systems (3902T062) Quality Management P Czech Ostrava 1 Choice-compulsory study plan
2018/2019 (N3922) Economics and Management of Industrial Systems (6208T123) Economics and Management in Industry P Czech Ostrava 1 Choice-compulsory study plan
2018/2019 (N3922) Economics and Management of Industrial Systems (3902T042) Automation and Computing in Industrial Technologies P Czech Ostrava 1 Choice-compulsory study plan
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2018/2019 (N3922) Economics and Management of Industrial Systems (3902T062) Quality Management K Czech Ostrava 1 Choice-compulsory study plan
2017/2018 (N3922) Economics and Management of Industrial Systems (3902T062) Quality Management P Czech Ostrava 1 Choice-compulsory study plan
2017/2018 (N3922) Economics and Management of Industrial Systems (3902T042) Automation and Computing in Industrial Technologies P Czech Ostrava 1 Choice-compulsory study plan
2017/2018 (N3922) Economics and Management of Industrial Systems (6208T123) Economics and Management in Industry P Czech Ostrava 1 Choice-compulsory study plan
2017/2018 (N3922) Economics and Management of Industrial Systems (6208T123) Economics and Management in Industry K Czech Ostrava 1 Choice-compulsory study plan
2017/2018 (N3922) Economics and Management of Industrial Systems (3902T062) Quality Management K Czech Ostrava 1 Choice-compulsory study plan
2017/2018 (N3922) Economics and Management of Industrial Systems (3902T042) Automation and Computing in Industrial Technologies K Czech Ostrava 1 Choice-compulsory study plan
2016/2017 (N3922) Economics and Management of Industrial Systems (3902T062) Quality Management P Czech Ostrava 1 Choice-compulsory study plan
2016/2017 (N3922) Economics and Management of Industrial Systems (3902T042) Automation and Computing in Industrial Technologies P Czech Ostrava 1 Choice-compulsory study plan
2016/2017 (N3922) Economics and Management of Industrial Systems (6208T123) Economics and Management in Industry P Czech Ostrava 1 Choice-compulsory study plan
2016/2017 (N3922) Economics and Management of Industrial Systems (6208T123) Economics and Management in Industry K Czech Ostrava 1 Choice-compulsory study plan
2016/2017 (N3922) Economics and Management of Industrial Systems (3902T062) Quality Management K Czech Ostrava 1 Choice-compulsory study plan
2016/2017 (N3922) Economics and Management of Industrial Systems (3902T042) Automation and Computing in Industrial Technologies K Czech Ostrava 1 Choice-compulsory study plan
2015/2016 (N3922) Economics and Management of Industrial Systems (6208T123) Economics and Management in Industry P Czech Ostrava 1 Choice-compulsory study plan
2015/2016 (N3922) Economics and Management of Industrial Systems (6208T123) Economics and Management in Industry K Czech Ostrava 1 Choice-compulsory study plan
2015/2016 (N3922) Economics and Management of Industrial Systems (3902T042) Automation and Computing in Industrial Technologies P Czech Ostrava 1 Choice-compulsory study plan
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2014/2015 (N3922) Economics and Management of Industrial Systems (3902T062) Quality Management P Czech Ostrava 1 Choice-compulsory study plan
2014/2015 (N3922) Economics and Management of Industrial Systems (6208T123) Economics and Management in Industry P Czech Ostrava 1 Choice-compulsory study plan
2014/2015 (N3922) Economics and Management of Industrial Systems (3902T042) Automation and Computing in Industrial Technologies P Czech Ostrava 1 Choice-compulsory study plan
2014/2015 (N3922) Economics and Management of Industrial Systems (3902T042) Automation and Computing in Industrial Technologies K Czech Ostrava 1 Choice-compulsory study plan
2014/2015 (N3922) Economics and Management of Industrial Systems (6208T123) Economics and Management in Industry K Czech Ostrava 1 Choice-compulsory study plan
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Occurrence in special blocks

Block nameAcademic yearForm of studyStudy language YearWSType of blockBlock owner