633-3023/01 – Advanced methods of bulk forming (PMOT)

Gurantor departmentDepartment of Materials FormingCredits6
Subject guarantorIng. Rostislav Kawulok, Ph.D.Subject version guarantorIng. Rostislav Kawulok, Ph.D.
Study levelundergraduate or graduateRequirementCompulsory
Study languageEnglish
Year of introduction2019/2020Year of cancellation
Intended for the facultiesFMTIntended for study typesFollow-up Master
Instruction secured by
LoginNameTuitorTeacher giving lectures
KAW031 Ing. Rostislav Kawulok, Ph.D.
KOC15 doc. Ing. Radim Kocich, Ph.D.
Extent of instruction for forms of study
Form of studyWay of compl.Extent
Full-time Credit and Examination 3+3
Part-time Credit and Examination 0+0

Subject aims expressed by acquired skills and competences

The student will be able to characterize the technology of forging and technological processes for forging of free and die forgings. The student will be able to formulate and analyze the basic mechanical and physical processes occurring in free and die forging and to be able to propose technological procedures for forging of simple free and die-shaped moldings. The student will be able to characterize the principles of controlled forming and cooling and their influence on the structure and mechanical properties of the materials. He will also be able to characterized selected SPD processes including preparation of ultra-fine grain structure.

Teaching methods

Experimental work in labs
Project work


The course is focused on the theoretical and practical aspects of technological processes of free and die steel forging and non-ferrous metals. Particular attention is paid to the free fitting of dimensional forgings from structural and tool steels and their heat treatment. In the die forging, attention is paid to classical forging technology, buckets, presses and fittings on rotary forging machines. Also, basic theoretical knowledge from the field of preparation of ultraviolet structure, SPD processes and thermo-mechanical processing are presented.

Compulsory literature:

[1] ALTAN, T., G. NGAILE a G. SHEN. Cold and Hot Forging: Fundamentals and Applications. Ohio: ASM International, Materials Park, 2005. ISBN 0-87170-805-1. [2] SEMIATIN, S.L. et al. Metalworking: Bulk Forming. Ohio: ASM International, Materials Park, 2005. ISBN 978-0-87170-708-6. [3] VALIEV, R.Z. and T.G. LANGDON. Principles of equal-channel angular pressing as a processing tool for grain refinement. Progress in Materials Science. 2006, 51, 881-981. ISSN 0079-6425.

Recommended literature:

[1] ALTAN, T., S. I. OH a H. L. GEGEL. Metal forming: fundamentals and applications. Metals Park: American Society for Metals, 1983. ISBN 0-87170-167-7. [2] MESSNER, G. a S. HUBER. Hot Forging on Horizontal Multi-Stage Presses: Machine technology, processes and products. Munich: corporate media GmbH, 2007. [3] ZHILYAEV, A.P. and T.G.LANGDON. Using high-pressure torsion for metal processing: Fundamentals and applications. Progress in Materials Science. 2008, 53, 893-979. ISSN 0079-6425.

Way of continuous check of knowledge in the course of semester

Oral exam with written preparation.


Other requirements

Elaboration of semester project.


Subject has no prerequisities.


Subject has no co-requisities.

Subject syllabus:

Characteristics and basic operations of free forging. Semi-finished products heating and forged pieces cooling – metallurgical fundamentals. Forging of steel ingots, effect of segregations, forgings quality. Development of microstructure in the forged pieces, prediction of the final mechanical properties. Characteristics of die forging, development directions and tool steels for dies. Shape complexity of die forgings, designing of ideal pre-forging. Forming machines for free and die forging, integrated forging sets. Production of wheels. Forging of selected non-ferrous metals and their alloys. Heat treatment and modification of all types of forgings. Preparation of ultra-fine grained materials by severe plastic deformation. Rotary forming. Basic methods of controlled forming and cooling, relevant physical and metallurgical processes. Structure development and mechanical properties influenced by thermomechanical processing.

Conditions for subject completion

Full-time form (validity from: 2019/2020 Winter semester)
Task nameType of taskMax. number of points
(act. for subtasks)
Min. number of points
Credit and Examination Credit and Examination 100 (100) 51
        Credit Credit 30  16
        Examination Examination 70  35
Mandatory attendence parzicipation: Participation min. 80%

Show history

Occurrence in study plans

Academic yearProgrammeField of studySpec.ZaměřeníFormStudy language Tut. centreYearWSType of duty
2021/2022 (N0715A270010) Metallurgical engineering Tec P English Ostrava 2 Compulsory study plan
2020/2021 (N0715A270010) Metallurgical engineering Tec P English Ostrava 2 Compulsory study plan
2019/2020 (N0715A270010) Metallurgical engineering Tec P English Ostrava 2 Compulsory study plan

Occurrence in special blocks

Block nameAcademic yearForm of studyStudy language YearWSType of blockBlock owner