636-3015/01 – Joining of materials and tooling (SMOn)

Gurantor departmentDepartment of Material EngineeringCredits5
Subject guarantordoc. Ing. Stanislav Lasek, Ph.D.Subject version guarantordoc. Ing. Stanislav Lasek, Ph.D.
Study levelundergraduate or graduateRequirementChoice-compulsory
Year2Semesterwinter
Study languageCzech
Year of introduction2014/2015Year of cancellation
Intended for the facultiesFMTIntended for study typesFollow-up Master
Instruction secured by
LoginNameTuitorTeacher giving lectures
KUB014 Ing. Zdeněk Kuboň, Dr.
VRB10 doc. Ing. Vladimír Vrba, CSc.
Extent of instruction for forms of study
Form of studyWay of compl.Extent
Full-time Credit and Examination 3+2
Combined Credit and Examination 16+0

Subject aims expressed by acquired skills and competences

- student will be able to describe methods of joining, evaluate and determine the weldability of materials, characterize the structure and properties of welded joints - student will be able to clarify the choice of connections, describe criteria for selecting technology for joining, especially welding, evaluate properties of joints - formulate basic methods and parameters for machining, assess or select a machining material, to know special methods of joining and machining

Teaching methods

Lectures
Tutorials
Experimental work in labs

Summary

Overview of joining and cutting. Methods for determining the weldability. Arc welding method and its implementation. Submerged arc welding and ways of using it. Electroslag welding and ways of performing. Methods surfacing (welding). Heat treatment of welds after welding. Evaluation of defectiveness and diagnostics of joints. Soft and hard soldering. Bonded joints, advantages and disadvantages. Machining methods of metallic surfaces. Effects of machining parameters on the surface quality and tension. Materials for machining.

Compulsory literature:

MESSLER, R. W. Joining of Materials and Structures. Oxford: Elsevier, 2004. ISBN 978-0-7500-7757-8. DAVIM, J. P. Machining: fundamentals and recent advances. London: Springer, 2010. ISBN 978-1-84800-212-8 (e-ISBN 978-1-84800-213-5). EBNESEJAAD, S. Adhesives Technology Handbook. 3rd ed. Amsterdam: Elsevier, William Andrew, 2015. ISBN 9780323355957.

Recommended literature:

EBNESEJAAD, S. Handbook of Adhesives and Surface Preparation: Technology, Applications and Manufacturing. 1 st ed. Oxford: Elsevier, William Andrew, 2010. ISBN 9781437744620.

Way of continuous check of knowledge in the course of semester

E-learning

Další požadavky na studenta

There are no further special requirements.

Prerequisities

Subject has no prerequisities.

Co-requisities

Subject has no co-requisities.

Subject syllabus:

- Introduction. Principles and methods of mechanical machining (turning, milling, shaping, grinding). - Parameters affecting the mechanical machining and their impact on the quality of the surface. Electrochemical machining. - Materials for machine tools, machinability of materials. The selection of material for machining, tool wearing. - The principle of materials joining (screw connection, V-joints, etc.) and permanent joining (welding, soldering, etc.) - overview and examples. - Fusion welding. Physical basis of the process. The essence of the arc. Melting and transfer of metal electrodes in an arc. - Structure and properties of welded joints - weld metal, heat-affected zone, defects. Blacksmith welding, flame, arc welding - principles, examples. - Electroslag welding, resistance welding, laser welding - principles, applications. - Metallurgical factors affecting the quality of the welds, weldability tests, oxygen cutting. - Heat treatment of steels before welding, during welding and heat treating of weldments. - Control of welded joints, defects in joints and their classification according to ISO standards. - Soft and hard soldering - principles, applications. Cladding by rolling, explosion and welding. - Principles of bonding, testing of adhesives and adhesive joints, properties and failure of bonded joints. - Degradation properties of joints (manufacturing, service). Examination of the causes of joints accidents and welded structures.

Conditions for subject completion

Combined form (validity from: 2014/2015 Winter semester)
Task nameType of taskMax. number of points
(act. for subtasks)
Min. number of points
Exercises evaluation and Examination Credit and Examination 100 (100) 51
        Exercises evaluation Credit 35  18
        Examination Examination 65  33
Mandatory attendence parzicipation:

Show history

Occurrence in study plans

Academic yearProgrammeField of studySpec.FormStudy language Tut. centreYearWSType of duty
2019/2020 (N3923) Materials Engineering (3911T036) Advanced Engineering Materials K Czech Ostrava 2 Choice-compulsory study plan
2019/2020 (N3923) Materials Engineering (3911T036) Advanced Engineering Materials P Czech Ostrava 2 Choice-compulsory study plan
2018/2019 (N3923) Materials Engineering (3911T036) Advanced Engineering Materials P Czech Ostrava 2 Choice-compulsory study plan
2018/2019 (N3923) Materials Engineering (3911T036) Advanced Engineering Materials K Czech Ostrava 2 Choice-compulsory study plan
2017/2018 (N3923) Materials Engineering (3911T036) Advanced Engineering Materials P Czech Ostrava 2 Choice-compulsory study plan
2017/2018 (N3923) Materials Engineering (3911T036) Advanced Engineering Materials K Czech Ostrava 2 Choice-compulsory study plan
2016/2017 (N3923) Materials Engineering (3911T036) Advanced Engineering Materials P Czech Ostrava 2 Choice-compulsory study plan
2016/2017 (N3923) Materials Engineering (3911T036) Advanced Engineering Materials K Czech Ostrava 2 Choice-compulsory study plan
2015/2016 (N3923) Materials Engineering (3911T036) Advanced Engineering Materials P Czech Ostrava 2 Choice-compulsory study plan
2015/2016 (N3923) Materials Engineering (3911T036) Advanced Engineering Materials K Czech Ostrava 2 Choice-compulsory study plan
2014/2015 (N3923) Materials Engineering (3911T036) Advanced Engineering Materials P Czech Ostrava 2 Choice-compulsory study plan
2014/2015 (N3923) Materials Engineering (3911T036) Advanced Engineering Materials K Czech Ostrava 2 Choice-compulsory study plan

Occurrence in special blocks

Block nameAcademic yearForm of studyStudy language YearWSType of blockBlock owner