636-3034/01 – Non-destructive materials testing in energy industry (NKME)

Gurantor departmentDepartment of Material EngineeringCredits5
Subject guarantorIng. Ondřej Němec, Ph.D.Subject version guarantorIng. Ondřej Němec, Ph.D.
Study levelundergraduate or graduateRequirementCompulsory
Year2Semesterwinter
Study languageCzech
Year of introduction2020/2021Year of cancellation
Intended for the facultiesFMTIntended for study typesFollow-up Master
Instruction secured by
LoginNameTuitorTeacher giving lectures
NEM37 Ing. Ondřej Němec, Ph.D.
Extent of instruction for forms of study
Form of studyWay of compl.Extent
Full-time Credit and Examination 3+2
Part-time Credit and Examination 18+0

Subject aims expressed by acquired skills and competences

In this course students will be acquainted with the main methods of non-destructive control, which are used in energy industry. Students will be able to choose the appropriate NDT technique for the selected device, conditions of its loading, the operational history, etc. They will be able to evaluate results of the NDT analysis. They will be aware of the limits of the use of individual methods. They will know the directions of further development in the core areas of the NDT.

Teaching methods

Lectures
Seminars
Tutorials
Experimental work in labs

Summary

The course deals with the main directions of NDT in the energy industry. Students will be acquainted with NDT methods for defect detection on the surface or under the surface as well as NDT methods for detection of in-volume defects, including advanced ultrasonic methods, i. e. (TOFD – Time of Flight Diffraction), Phased Array, Creep Wave, Guided Wave. In addition, attention is paid to methods of monitoring the defect growth (acoustic emission, potential method) and to NDT methods for monitoring the structure state, including assessment of structural changes due to creep.

Compulsory literature:

BOOGAARD, J. and G. M. van DIJK, Eds. Non-destructive testing. Amsterdam: Elsevier, 1989. ISBN 978-0-444-87450-4. OMAR, M. Non-destructive testing methods and new applications. Rijeka: InTech, 2012. ISBN 978-953-51-0108-6.

Recommended literature:

AQUIL, A. and L. J. BONDS, Eds. ASM Handbook Volume 17, Nondestructive Evaluation of Materials, Materials park, Ohio: ASM International, 2018. ISBN 978-1-62708-153-5.

Way of continuous check of knowledge in the course of semester

Průběžné ověření studijních výsledků: prezenční forma studia - 2 písemné testy, 2 programy zpracované v průběhu semestru; kombinovaná forma studia - 2 programy zpracované v průběhu semestru. Závěrečné ověření studijních výsledků: prezenční i kombinovaná forma studia - písemná zkouška.

E-learning

Other requirements

There are no further requirements.

Prerequisities

Subject has no prerequisities.

Co-requisities

Subject has no co-requisities.

Subject syllabus:

1. Introduction; the importance of non-destructive testing of materials and products in the energy industry; main sources of defects. 2. Classification of the main non-destructive (NDT) methods in energy industry from the point of view of the use potential; general principles for defect detecting by NDT methods. 3. Qualification and Certification of Personnel for the Implementation of NDT - Qualification Degrees according to ČSN EN ISO 9712, requirements for qualification of personnel according to ČSN EN ISO 9712, certification and recertification of workers; industrial sectors for NDT qualification. 4. Methods for detecting defects on the material surface and under the surface: Visual methods of testing - principle, procedure; Magnetic powder method - principle of the method, equipment, basic properties of magnetic powder, gauge, test procedure; Capillary testing and leakage methods - principle, test procedure; Eddy current test – principle and testing procedure. 5. Methods for measurement of the crack depth - potentiometric method, eddy current method, ultrasonic surface wave method, radiation method; Standards for non-destructive testing of surface defects. 6. Detection of volume defects by a radiographic method - physical principle of the method, radiation sources, radiation patterns, radiographic gauges; Digital radiography - direct and indirect digitization. 7. Ultrasonic methods for detecting volume defects - principles of methods, reflection methods, passage methods, types of probes, used frequencies. 8. Advanced ultrasonic methods - Time of Flight Diffraction (TOFD) ultrasonic method, Phased Array Ultrasonic Method, Creep Wave Ultrasonic Method, Guided wave ultrasound method; Standards for non-destructive testing of bulk defects in energy industry. 9. Methods for monitoring the defect growth: Acoustic emission - method principle, areas of acoustic emission utilization, interpretation of results; Potential method - principle of the deformation measurement method. 10. Non-destructive testing to determine the structure state: Hardness measurement by portable hardness testers - method principle, recommended measuring range; Structural analysis of the surface by imprint method –principle of the method, usage, limitations. 11. NDT methods for assessing the change in structure state due to creep: Potential drop method; Potentiometric method - analysis of structural state change from polarization curve change.

Conditions for subject completion

Full-time form (validity from: 2020/2021 Winter semester)
Task nameType of taskMax. number of points
(act. for subtasks)
Min. number of pointsMax. počet pokusů
Credit and Examination Credit and Examination 100 (100) 51
        Credit Credit 35  21
        Examination Examination 65  30 3
Mandatory attendence participation: Given participation in exercises.

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Conditions for subject completion and attendance at the exercises within ISP:

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Occurrence in study plans

Academic yearProgrammeBranch/spec.Spec.ZaměřeníFormStudy language Tut. centreYearWSType of duty
2021/2022 (N0719A270004) Materials and technologies for energy industry DTK P Czech Ostrava 2 Compulsory study plan
2021/2022 (N0719A270004) Materials and technologies for energy industry DTK K Czech Ostrava 2 Compulsory study plan
2020/2021 (N0719A270004) Materials and technologies for energy industry DTK K Czech Ostrava 2 Compulsory study plan
2020/2021 (N0719A270004) Materials and technologies for energy industry DTK P Czech Ostrava 2 Compulsory study plan

Occurrence in special blocks

Block nameAcademic yearForm of studyStudy language YearWSType of blockBlock owner

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