637-0132/02 – Metallurgy of Pure Metals (MČK)
Gurantor department | Department of Non-ferrous Metals, Refining and Recycling | Credits | 5 |
Subject guarantor | prof. Ing. Jaromír Drápala, CSc. | Subject version guarantor | prof. Ing. Jaromír Drápala, CSc. |
Study level | undergraduate or graduate | Requirement | Choice-compulsory |
Year | 5 | Semester | winter |
| | Study language | Czech |
Year of introduction | 2000/2001 | Year of cancellation | 2010/2011 |
Intended for the faculties | FMT | Intended for study types | Master |
Subject aims expressed by acquired skills and competences
Student will gain the following abilities:
- understand necessity and significance of pure materials for development of new disciplines, such as microelectronics, optoelectronics …
- classify manners of division and refining of materials, stages of purification and principles at production of highly pure materials.
- describe basic characteristics of ion exchange, chromatography, sorption, extraction, distillation, rectification, transport reactions, electrodialysis, electrolysis, transfer of electricity.
- understand significance of effective distribution coefficients at separation of substances and relationships with thermodynamics of phase balance.
- use the theoretical knowledge of crystallisation methods of directional crystallisation and zonal melting, including CZ method at refining of substances and preparation of crystals.
- analyse conditions at the phase interface solidus- liquidus and their influence on effective distribution coefficient, mass transfer, kinetics of growth of crystallic materials, concentration undercooling, convection and growth defects.
- acquire and overview about techniques and equipment suitable for refining of specific materials
- determine values of equilibrium and effective distribution coefficients from binary and ternary diagrams, thermodynamic equations and from experiment
- select the suitable technology for obtaining of thin layers using epitaxial technology and diffusion processes
Teaching methods
Lectures
Seminars
Individual consultations
Tutorials
Project work
Summary
In new perspective areas of science and technology, as e.g. technology of
semiconductors, microelectronics, optoelectronics, technology of
superconductive materials, vacuum technology, nuclear metallurgy, space
metallurgy and technology, materials, metals and their special alloys and
compounds of a high chemical purity with defined physical and structural
parameters and specific utility properties are required. The
subject "Fundamentals of Metallurgy of Pure Metals" deals with methods of
refining and preparation of high purity substances and the stress is laid not
only on a high degree of chemical purity attainable by means of chemical and/or
hydrometallurgical physicochemical methods, e.g. sorption, extraction,
crystallization from aqueous solutions, electrolysis, but also by means of
pyrometallurgical methods, such as crystallization from melts, evaporation,
condensation and transport reactions, electrotransport, diffusion separation of
substances, removing of gases from melts as well as refining of metals in
vacuum. When preparing high purity metals by means of crystallization refining
methods, zone melting and directional crystallization, which are principal
methods of preparation of defined high purity metals, even in the single
crystal form, a controlled redistribution of admixtures and impurities present
in the basic substance occurs on the melt-crystal phase interface.
Compulsory literature:
DRÁPALA, J. and KUCHAŘ, L. Metallurgy of Pure Metals. Cambridge International Science Publishing Ltd., 2008.
ASM Handbook, Vol. 2, Properties and Selection: Alloys and Special-Purpose Materials. ASM International, 1990.
CHAUDRON G.: Monographies sur les métaux de haute pureté. Masson, Paris, T.1 - 1972, T.2 - 1977, T.3 - 1977, in French.
Recommended literature:
Hein, K., Buhrig, E. Barthel, J. Kuchař, L.: Kristallisation aus Schmelzen,
VGI Leipzig 1983, 344 s. Kristallizacija iz rasplavov, Metallurgia Moskva, 1987.
Vignorovich, V.N., Volpjan, A.J., Kurdujumov, G.M.: Napravlennaja
kristallizacija I fizikochimičeskij analiz. Chimija Moskva, 1986, 200 s.
Hadamovsky, H.F.: Werkstoffe der Halbleitertechnik. VEB Deutscher Verlag für
Grundstoffindustrie, Leipzig, 1986, 386 s.
Additional study materials
Way of continuous check of knowledge in the course of semester
2 control tests
E-learning
Yes – ½ of the subject
Other requirements
Project "refining technologies" - presentation in Power Point
Project "proposal of refining technologies of selected metal" - purity 5N .. 6N
5 computer programs
Prerequisities
Subject has no prerequisities.
Co-requisities
Subject has no co-requisities.
Subject syllabus:
Theoretic bases of preparation of highly pure materials, properties and signification of pure materials. Methods of the description of purity, effect of impurities on the properties of substances.
Classification of methods of separation and refining of substances, stage of cleaning and fundamentals at production of highly pure materials.
Theoretic principles of ion exchange, chromatography, sorption and extraction.
Theoretic principles of distillation, rectification, transport response, electro-dialysis, electrolysis, electro-transport.
Equilibrium distribution coefficient - methods of determination, retrograde solubility, correlation dependencies of ko on different parameters
Thermodynamic methods of determination ko, activity, activity coefficient, theory of ideal, dilute, regular and real solutions - Kaufman, Pelton
Ternary systems, distribution coefficient in ternary system
Conditions on the phase crystal - melt interface, kinetic and effective distribution coefficient, Burton - Prim – Slichter equation
Methods of kef determination from experimental results, method of the material balance, Vigdorovich method, frozen zone, slot method
Jackson's and Temkin's theory of crystallization, kinetics of the growth of crystalline materials
Temperature and concentration conditions of crystallization, temperature and concentration undercooling, incidences, Tiller's equation
Convection in melt, influence of the convection on origin defects, buoyancy, Marangoni, rotary, magnetic convection
Crystallization methods, Classification of crystallization techniques
Directional crystallization, Bridgman's method, Czochralsi method of drawing single crystals
Zone melting, multiple zone refining, Burris - Stockman - Dillon theory, final distribution in the zone melting, techniques of zone melting, "floating zone" method
Mass transfer in directional crystallization and zone melting, reasons, incidences
Continuous zone refining, preparation of metals with homogenous distribution of elements, floating crucible method, zone levelling
Epitaxial techniques for the formation of thin layers – LPE, VPE, LE, SPE, EEE, MBE methods
Semiconductor materials, purification and production technology
Preparation of semiconductor compounds from non-stoichiometric melt
Refractory metals, purification and preparation of single crystals
Preparation of special materials for microelectronics, optoelectronics, vacuum technique, nuclear techniques, energetic, transport, cosmonautics, highly fixed materials, memory alloys, intermetallic compounds
Diffusion, PVD, CVD method
Physical metallurgical characteristics of highly pure materials and methods of purity determination
Conditions for subject completion
Occurrence in study plans
Occurrence in special blocks
Assessment of instruction
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