637-0411/01 – Manufacturing Technology I. Metallurgy and Foundry (VT I.)

Gurantor departmentDepartment of Non-ferrous Metals, Refining and RecyclingCredits6
Subject guarantorprof. Ing. Miroslav Kursa, CSc.Subject version guarantorprof. Ing. Miroslav Kursa, CSc.
Study levelundergraduate or graduateRequirementCompulsory
Year3Semesterwinter
Study languageCzech
Year of introduction2004/2005Year of cancellation
Intended for the facultiesFMTIntended for study typesBachelor
Instruction secured by
LoginNameTuitorTeacher giving lectures
BAZ50 prof. Ing. Jiří Bažan, CSc.
BIL30 prof. Ing. Jiří Bilík, CSc.
BRO37 doc. Ing. Silvie Brožová, Ph.D.
CAM01 doc. Ing. Libor Čamek, Ph.D.
ELB77 prof. Ing. Tomáš Elbel, CSc.
GRY04 doc. Ing. Karel Gryc, Ph.D.
HAM33 doc. Ing. Jiří Hampl, Ph.D.
MAL37 doc. Ing. Jitka Malcharcziková, Ph.D.
PUS37 doc. Ing. Pavlína Pustějovská, Ph.D.
SAW002 doc. Ing. Markéta Tkadlečková, Ph.D.
Extent of instruction for forms of study
Form of studyWay of compl.Extent
Full-time Credit and Examination 3+2
Combined Credit and Examination 16+0

Subject aims expressed by acquired skills and competences

Student after passing the exam from this subject will gain the following abilities: - define basic properties of metals - describe basic methods of production and processing of individual metals - make an overview of the principal technologies for production of metals and their alloys - classify alloys of selected metals - apply the acquired theoretical knowledge at theoretical and laboratory exercises

Teaching methods

Lectures
Individual consultations
Tutorials
Experimental work in labs
Project work

Summary

Basic relationships and structure of metallurgical units in primary ironmaking. Steelmaking slags, oxidation processes (oxidation of carbon, manganese, silicon and phosphorus), desulphurisation of steel, deoxidation of steel; steelmaking in steelmaking units, charging materials, secondary metallurgy refining of steel, casting of steel. Technical classification of 83 metallic elements, obtained purities and current prices of produced non-ferrous metals, including their production in Czech Republic and worldwide. Fundamentals of foundry industry: casting, creation of casting and sequence of individual operations at making of casting. Short overview of individual generation of sand mixtures and methods for compression of sand mixtures. Overview of foundry materials for castings. Trial casting. Procedure for production of casting and its processing.

Compulsory literature:

[1] ROSENQIST, T. Principles of Extractive Metallurgy. Tapir Academic Press, Trondeheim, 2004, p. 506. ISBN 82-519-1922-3. [2] GUPTA, C. K. Chemical Metallurgy. Principles and Practice. WILEY-VCH Verlag GmbH&Co., Germany, 2003, p. 811. ISBN 3-527-30376-6. [3] MOORE, J. J. Chemical Metallurgy. Bratislava, 1990, p. 435. [4] Fruehan, R.J.: The Making, Shaping and Treating of Steel (Steel Making and Refining). AISE Steel Foundation, 1998, 767 p. ISBN 0930767020. [5] Ghosh, A.: Secondary Steelmaking - Principles and Applications. New York, 2001, 322 p. ISBN 0-8493-0264-1.

Recommended literature:

Publications in professional journals or conference proceedings, research reports, theses.

Way of continuous check of knowledge in the course of semester

tests

E-learning

no

Další požadavky na studenta

There are not additional requirements on students in the field of this subject.

Prerequisities

Subject has no prerequisities.

Co-requisities

Subject has no co-requisities.

Subject syllabus:

1) part – Ironmaking 1. Characteristics of the development of iron in the world and in CR. Energy and raw limit further development. 2. Thermodynamic, kinetic and thermal processes of blast furnace combustion zone. Fuels provisions. Complementarity functions fuel. 3. Alternative ironmaking technology. Specific features and advantages of the alternative ironmaking technology. Ecological aspects of alternative ironmaking technology. 2) part – Steelmaking 1. The history of steel production. Current methods of steel production. Steel reaction, theory of slag, deoxidation of steel. 2. Production of steel in oxygen converters and electric furnaces. 3. Secondary metallurgy and vacuum metallurgy. 4. Continuous casting of steel, tundish metallurgy. 3) part - Metallurgy of nonferrous metals 1. Metals, technical classification of metals, production of nonferrous metals in the Czech Republic. Raw materials for nonferrous metallurgy. Basic metallurgical processes - overview. 2. Pyrometallurgical processes, drying, calcination, roasting process, melting and products. 3. Hydrometallurgical processes - characterization. Adsorption, ion exchange, extraction and cementation in hydrometallurgy. Electrolysis, basic patterns, metals produced by electrolysis. 4. Overview – production technology of copper, lead, zinc, nickel, aluminium, noble metals and other selected metals. Exercises 1) part – Ironmaking 1. The symbolism of solid fuels, types of coal and coke, calculation of different moisture. 2. Calculation of the quantity of alkaline additives in the blast furnace charge, data for individual semestral work No1 3. Calculation of the amount of top gas and the amount of dry wind blowing. 2) part – Steelmaking 1. Steel Standards. 2. Calculation of element oxidation during steel manufacturing. 3. Desulphurization and dephosphorization of steel, gases in steel. 4. Test, credit. 3) part - Metallurgy of nonferrous metals 1. Periodic system of elements, metals, technical classification of nonferrous metals, alloys, fineness, their typical properties and applications. 2. Stoichiometric and technological calculations. 3. Electrometallurgical calculations, electrolytic dissolution and deposition of metals. 4. Experimental laboratory tasks, applied to the pyrometallurgy, hydrometallurgy and electrometallurgy. 4) part - Foundry 1. Production of non – permanent forms of a test cast 2. Processing of foundry procedural drawing and of documentation for the production of a cast 3. Tests of molding mixtures, analyses of molding mixtures – processing of a measurement record 4. Evaluation of castings microstructures Assessment of seminar sessions, credits

Conditions for subject completion

Combined form (validity from: 1960/1961 Summer semester, validity until: 2011/2012 Summer semester)
Task nameType of taskMax. number of points
(act. for subtasks)
Min. number of points
Exercises evaluation and Examination Credit and Examination 100 (100) 51
        Exercises evaluation Credit 45 (45) 0
                Written exam Written test 40  0
                Other task type Other task type 5  0
        Examination Examination 55 (55) 0
                Oral Oral examination 55  0
Mandatory attendence parzicipation:

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Occurrence in study plans

Academic yearProgrammeField of studySpec.FormStudy language Tut. centreYearWSType of duty
2016/2017 (B3923) Materials Engineering (3911R030) Engineering Materials K Czech Ostrava 3 Compulsory study plan
2015/2016 (B3923) Materials Engineering (3911R030) Engineering Materials P Czech Ostrava 3 Compulsory study plan
2015/2016 (B3923) Materials Engineering (3911R030) Engineering Materials K Czech Ostrava 3 Compulsory study plan
2014/2015 (B3923) Materials Engineering (3911R030) Engineering Materials P Czech Ostrava 3 Compulsory study plan
2014/2015 (B3923) Materials Engineering (3911R030) Engineering Materials K Czech Ostrava 3 Compulsory study plan
2013/2014 (B3923) Materials Engineering (3911R030) Engineering Materials P Czech Ostrava 3 Compulsory study plan
2013/2014 (B3923) Materials Engineering (3911R030) Engineering Materials K Czech Ostrava 3 Compulsory study plan
2012/2013 (B3923) Materials Engineering (3911R030) Engineering Materials K Czech Ostrava 3 Compulsory study plan
2012/2013 (B3923) Materials Engineering (3911R030) Engineering Materials P Czech Ostrava 3 Compulsory study plan
2011/2012 (B3923) Materials Engineering (3911R030) Engineering Materials P Czech Ostrava 3 Compulsory study plan
2011/2012 (B3923) Materials Engineering (3911R030) Engineering Materials K Czech Ostrava 3 Compulsory study plan
2011/2012 (B3923) Materials Engineering (3911R030) Engineering Materials K Czech Třinec 3 Compulsory study plan
2010/2011 (B3923) Materials Engineering (3911R030) Engineering Materials K Czech Ostrava 3 Compulsory study plan
2010/2011 (B3923) Materials Engineering (3911R030) Engineering Materials K Czech Třinec 3 Compulsory study plan
2010/2011 (B3923) Materials Engineering (3911R030) Engineering Materials P Czech Ostrava 3 Compulsory study plan
2009/2010 (B3923) Materials Engineering (3911R030) Engineering Materials P Czech Ostrava 3 Compulsory study plan
2009/2010 (B3923) Materials Engineering (3911R030) Engineering Materials K Czech Ostrava 3 Compulsory study plan
2009/2010 (B3923) Materials Engineering (3911R030) Engineering Materials K Czech Třinec 3 Compulsory study plan
2008/2009 (B3923) Materials Engineering (3911R030) Engineering Materials P Czech Ostrava 3 Compulsory study plan
2008/2009 (B3923) Materials Engineering (3911R030) Engineering Materials K Czech Ostrava 3 Compulsory study plan
2008/2009 (B3923) Materials Engineering (3911R030) Engineering Materials K Czech Třinec 3 Compulsory study plan
2007/2008 (B3923) Materials Engineering (3911R030) Engineering Materials P Czech Ostrava 3 Compulsory study plan
2007/2008 (B3923) Materials Engineering (3911R030) Engineering Materials K Czech Ostrava 3 Compulsory study plan
2007/2008 (B3923) Materials Engineering (3911R030) Engineering Materials K Czech Třinec 3 Compulsory study plan
2006/2007 (B3923) Materials Engineering (3911R030) Engineering Materials P Czech Ostrava 3 Compulsory study plan
2006/2007 (B3923) Materials Engineering (3911R030) Engineering Materials K Czech Ostrava 3 Compulsory study plan
2006/2007 (B3923) Materials Engineering (3911R030) Engineering Materials K Czech Třinec 3 Compulsory study plan
2005/2006 (B3923) Materials Engineering (3911R030) Engineering Materials P Czech Ostrava 3 Compulsory study plan
2005/2006 (B3923) Materials Engineering (3911R030) Engineering Materials K Czech Ostrava 3 Compulsory study plan
2005/2006 (B3923) Materials Engineering (3911R030) Engineering Materials K Czech Třinec 3 Compulsory study plan

Occurrence in special blocks

Block nameAcademic yearForm of studyStudy language YearWSType of blockBlock owner