639-0936/01 – Quality Planning (PK)

Gurantor departmentDepartment of Quality ManagementCredits10
Subject guarantorprof. Ing. Jiří Plura, CSc.Subject version guarantorprof. Ing. Jiří Plura, CSc.
Study levelpostgraduateRequirementChoice-compulsory
YearSemesterwinter + summer
Study languageCzech
Year of introduction2016/2017Year of cancellation
Intended for the facultiesHGF, FMTIntended for study typesDoctoral
Instruction secured by
LoginNameTuitorTeacher giving lectures
PLU30 prof. Ing. Jiří Plura, CSc.
Extent of instruction for forms of study
Form of studyWay of compl.Extent
Full-time Examination 20+0
Combined Examination 20+0

Subject aims expressed by acquired skills and competences

Student will be able to demonstrate methodical procedures of quality planning, to identify suitable methods of quality planning, to apply selected quality planning methods, to interpret achieved results and to propose suitable actions.

Teaching methods

Individual consultations
Project work

Summary

The aim of course is to learn the methodological procedures and methods of quality planning. Attention is paid to the modern methodological approaches to product quality planning, requirements of production part approval processes, selected quality planning methods such as QFD, design review, FMEA, FTA, measurement systems analyses, process and machine capability analyses, the group of seven new quality management tools and other specialized methods.

Compulsory literature:

PLURA, J. Quality Planning II [online]. Vyd. 1. Ostrava: Vysoká škola báňská - Technická univerzita Ostrava, 2015. Dostupný z: https://www.fmmi.vsb.cz/cs/studenti/study-support/ DE FEO, J. A. and F. M. GRYNA. Juran's quality management and analysis. 6th ed. New York: McGraw-Hill Education, 2015. ISBN 978-0-07-352344-6. TAGUE, Nancy R. The quality toolbox. 2nd ed. Milwaukee: ASQ Quality Press, 2005.ISBN 0-87389-639-4. STAMATIS, D. H. Introduction to risk and failures: tools and methodologies. Hoboken: CRC Press, Taylor & Francis Group, 2014. ISBN 978-1-4822-3479-4.

Recommended literature:

FICALORA, J. and L. COHEN. Quality function deployment and Six Sigma: a QFD handbook. 2nd ed. Upper Saddle River, NJ: Prentice Hall, 2010. ISBN 978-0-13-513835-9. MCDERMOTT, Robin E., Raymond J. MIKULAK and Michael R. BEAUREGARD. The basics of FMEA. New York: CRC Press, 2009. ISBN 978-1-56327-377-3. KOTZ, S. and C. R. LOVELACE. Process Capability Indices in Theory and Practice. New York: Oxford University Press, 1998. ISBN 0340691778 Advanced Product Quality Planning and Control Plan (APQP). Chrysler Corporation, Ford Motor Company, General Motors Corporation, 3rd edition, 2008. PPAP - Production Part Approval Process. 4th edition. Chrysler, Ford Motor Co., and General Motors Co., 2006, 74 pp. ISO 10005 Quality management systems - Guidelines for quality plans, Geneva: ISO, 2005 ISO 10006 Quality management systems - Guidelines for quality management in projects. Geneva: ISO, 2003

Way of continuous check of knowledge in the course of semester

E-learning

Další požadavky na studenta

Elaboration of seminar work on a given topic.

Prerequisities

Subject has no prerequisities.

Co-requisities

Subject has no co-requisities.

Subject syllabus:

• The content and the importance of quality planning. Quality planning according the family of standards ISO 9000. • Quality plans, purpose of use. Recommended contents of quality plans according to ISO 10005: 2006. Control plans and their use. • Methodological approaches to product quality planning. Planning of product quality by J.M. Juran. Advanced Product Quality Planning (APQP). The production part approval process (PPAP, PPF). • QFD and its use. Basic and advanced variant of the House of Quality. Four- matrices approach. Matrix of Matrices. • Design review, objectives, principles, content. • FMEA and its application. Product FMEA. Process FMEA. • Fault Tree Analysis (FTA). • Process capability analysis, procedure, solution of non-standard situations. Machine capability analysis. • Process capability indices and their interpretation. Capability indices sensitivity to changes in the process. The use of capability indices to estimation of the probability of non-conforming products occurrence. Factors affecting the information value of process capability indices. Interval estimation of process capability indices. • Process capability analysis in the cases of non-measurable quality characteristics. • Statistical properties of measurement systems. Measurement system analysis using indices Cg and Cgk. • Analysis of the drift, bias and linearity of measurement system. • Analysis of repeatability and reproducibility of measurement system. • Analysis of measurement systems in the case of attributes. • Seven new quality management tools and their use in quality planning. Affinity diagram. Relationship diagram. Systematic diagram. Matrix diagram. PDPC diagram. Matrix data analysis, procedure, methods. Network diagram, processing and evaluation process. Time slacks of activities. Gantt diagram. Methodologies of quality improvement and problem solving. PDCA cycle. Quality Journal methodology. G8D methodology. • Fundamentals of project management. The life cycle of the project. Types of project organization. Project Quality Management according to ISO 10006:2004

Conditions for subject completion

Full-time form (validity from: 2016/2017 Winter semester)
Task nameType of taskMax. number of points
(act. for subtasks)
Min. number of points
Examination Examination  
Mandatory attendence parzicipation:

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Occurrence in study plans

Academic yearProgrammeField of studySpec.FormStudy language Tut. centreYearWSType of duty
2019/2020 (P3925) Management of Industrial Systems P Czech Ostrava Choice-compulsory study plan
2019/2020 (P3925) Management of Industrial Systems K Czech Ostrava Choice-compulsory study plan
2018/2019 (P3925) Management of Industrial Systems P Czech Ostrava Choice-compulsory study plan
2018/2019 (P3925) Management of Industrial Systems K Czech Ostrava Choice-compulsory study plan
2017/2018 (P3925) Management of Industrial Systems K Czech Ostrava Choice-compulsory study plan
2017/2018 (P3925) Management of Industrial Systems P Czech Ostrava Choice-compulsory study plan
2016/2017 (P3925) Management of Industrial Systems K Czech Ostrava Choice-compulsory study plan
2016/2017 (P3925) Management of Industrial Systems P Czech Ostrava Choice-compulsory study plan

Occurrence in special blocks

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